steering KIA Sorento 2012 2.G Workshop Manual

Maintenance27ENGINE COMPARTMENT G010000AAM-EU
OXM079001N
1. Engine Coolant Reservoir
2. Windshield Washer Fluid Reservoir
3. Power Steering Fluid Reservoir*
4. Radiator Cap
5. Engine Oil Filler Cap
6. Engine Oil Dipstick
7. Brake Fluid Reservoir
8. Air Cleaner
9. Fuse Box
10. Negative Battery Terminal
11. Positive Battery Terminal
* if equipped
❇ The actual engine compartment in the vehicle may differ from the illustration.
■ ■2.4L MPI
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Maintenance47
OXM079100
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner
5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Radiator cap
9. Engine oil dipstick
10. Power steering fluid reservoir*
11. Windshield washer fluid reservoir
* if equipped
■ ■3.5L MPI❇ The actual engine compartment in the vehicle may differ from the illustration.
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77
Maintenance
G030102AAMWhile operating your vehicle: Note any changes in the sound of theexhaust or any smell of exhaust fumes
in the vehicle.
 Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
 Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
eling on smooth, level road.
 When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
 If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
 Check the automatic transaxle P (Park) function.
 Check the parking brake.
 Check for fluid leaks under your vehicle (water dripping from the air condition-
ing system during or after use is nor-
mal).
G030103AHMAt least monthly: Check the coolant level in the enginecoolant reservoir.
 Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
 Check the inflation pressures of all tires including the spare.G030104AHMAt least twice a year (i.e., every Spring and Fall): Check the radiator, heater and air con- ditioning hoses for leaks or damage.
 Check the windshield washer spray and wiper operation. Clean the wiper
blades with clean cloth dampened with
washer fluid.
 Check the headlight alignment.
 Check the muffler, exhaust pipes, shields and clamps.
 Check the lap/shoulder belts for wear and function.
 Check for worn tires and loose wheel lug nuts.
G030105AHM-C1At least once a year: Clean the body and door drain holes.
 Lubricate the door hinges and checks,and hood hinges.
 Lubricate the door and hood locks and latches.
 Lubricate the door rubber weather- strips.
 Check the air conditioning system.
 Check the power steering fluid level.
 Inspect and lubricate the automatic transaxle linkage and controls.
 Clean the battery and terminals.
 Check the brake/clutch fluid level.
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711
Maintenance
Kilometers or time in months, whichever comes first
× 1,000 km 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192
# Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
Front brake disc/pads, calipers I I I IIIII
Rear brake disc/pads I I I IIIII
Parking brake I I I I
Exhaust pipes, heat shield & mountings I I I IIIII
Front suspension ball jonts I I I IIIII
Steering gear box, linkage & boots/ IIIII IIIIIIII III
lower arm ball joint, upper arm ball joint
Drive shaft dust boots I I I IIIII
All latch, hinges and locks I I I IIIII
Battery condition I I I I I I IIIIIII III
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
NORMAL MAINTENANCE SCHEDULE (CONT.)R : Replace or change I : Inspect and if necessary, adjust, correct, clean or replace.
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Maintenance12
7
Kilometers or time in months, whichever comes first
× 1,000 km 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192
# Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
Power steering pump, belt and hoses I I I IIIII
Climate contol air filter R R R RRRRR
Air conditioner compressor operation & IIIIIIII
refrigerant amount
Rotate tires I I I I I I IIIIIII III
Transfer case oil (4WD) (6)
Rear differential oil (4WD) (7)
Propellar shaft (4WD) I I I IIIII
Tire condition & inflation pressure I I I I I I IIIIIII III
Wheel alignment
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
Inspect every 60,000 km or 48 months
Inspect every 60,000 km or 48 months
NORMAL MAINTENANCE SCHEDULE (CONT.)R : Replace or change I : Inspect and if necessary, adjust, correct, clean or replace.
Inspect when abnormal condition noted
(6) Transfer case oil should be changed anytime they have been submerged in water.
(7) Rear differential oil should be changed anytime they have been submerged in water.
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Maintenance14
7SEVERE DRIVING CONDITIONS
A - Repeatedly driving shorts distanse of less than 8 km (5 miles) in
normal temperature or less than 16 km (10 miles) in freezing tem-
perature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 km/h (100 mph)
K - Frequently driving in stop-and-go conditions
I
I
R
R
R I MORE FREQUENTLY
EVERY 12,000 km OR 6 MONTHS
MORE FREQUENTLY
EVERY 120,000 km
EVERY 120,000 km
EVERY 12,000 km OR 6 MONTHS
C, D, E, F, G, H, I
C, D, E, F, G
C, E
C, E, G, H, I, J
C, E, G, H, I, J
C, E
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BSALL JOINT
DRIVE SHAFTS AND BOOTS
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
TRANSFER CASE OIL (4WD) (1)
REAR DIFFERENTIAL OIL (1)
PROPELLAR SHAFT
MAINTENANCE ITEM MAINTENANCE
OPERATION MAINTENANCE
INTERVALS DRIVING
CONDITION
(1) Transfer case Oil and Rear Axle Oil should be changed anytime they have abeen submerged in water.
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717
Maintenance
G051700AUNParking brakeInspect the parking brake system includ-
ing the parking brake lever (or pedal) and
cables.G051900AUNBrake discs, pads, calipers and
rotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.G052000AUNExhaust pipe and mufflerVisually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.G052100AUNSuspension mounting boltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
G052200AUNSteering gear box, linkage &
boots/lower arm ball jointWith the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.G052300AENPower steering pump, belt and
hoses (if equipped)Check the power steering pump and
hoses for leakage and damage. Replace
any damaged or leaking parts immedi-
ately. Inspect the power steering belt (or
drive belt) for evidence of cuts, cracks,
excessive wear, oiliness and proper ten-
sion. Replace or adjust it if necessary.
G052400AUNDrive shafts and bootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.G052500AUNAir conditioning refrigerant Check the air conditioning lines and con-
nections for leakage and damage.
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723
Maintenance
POWER STEERING FLUID (IF EQUIPPED)G090100AHMChecking the power steering fluid
level With the vehicle on level ground, check
the fluid level in the power steering reser-
voir periodically. The fluid should be
between MAX and MIN marks on the
side of the reservoir at the normal tem-
perature.
Before adding power steering fluid, thor-
oughly clean the area around the reser-
voir cap to prevent power steering fluid
contamination.
If the level is low, add fluid to the MAX
level.
✽ ✽NOTICECheck that the fluid level is in the
"HOT" range on the reservoir. If the
fluid is cold, check that it is in the
"COLD" range.In the event the power steering system
requires frequent addition of fluid, the
vehicle should be inspected by an
authorized KIA dealer.
Use only the specified power steering
fluid. (Refer to "Recommended lubricantsand capacities" in section 8.)G090200AENChecking the power steering
hoseCheck the connections for oil leaks, dam-
age and twists in the power steering
hose before driving.
CAUTION
 To avoid damage to the power steering pump, do not operate thevehicle for prolonged periodswith a low power steering fluid level.
 Never start the engine when the reservoir tank is empty.
 When adding fluid, be careful that dirt does not get into the tank.
 Too little fluid can result in increased steering effort and/ornoise from the power steering system.
 The use of the non-specified fluid could reduce the effectiveness ofthe power steering system andcause damage to it.
OXM079009
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Maintenance40
7G200600AHM-EUTire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1.6 mm (1/16 inch) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
OEN076053
Tread wear indicator
WARNING
- Replacing
tires
To reduce the chance of serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
 Replace tires that are worn, show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
 Do not drive your vehicle with too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
 When replacing tires, never mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)
(Continued)
 Using tires and wheels otherthan the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-
ous accident.
 Wheels that do not meet KIA’s specifications may fit poorly
and result in damage to the
vehicle or unusual handling
and poor vehicle control.
 The ABS works by comparing the speed of the wheels. The
tire size affects wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESC (Electronic Stability
Control) to work irregularly.
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Maintenance54
7Inner fuse panel
Description Fuse rating Protected component
MODULE 2 10AInstrument Cluster (IND./MICOM), Tire Pressure Monitoring Module, Audio, Multifunction Switch (Remocon),
Rear Parking Assist Buzzer ICM Relay Box (DBC Relay), ESC Off Switch, DBC Switch, Steering Angle
Sensor, Alternator, Smart Key Control Module A/V & Navigation Head Unit, Rear Monitor, IPM (BCM IG1)
MODULE 1 10ASmart Key Control Module, Rear Parking Assist Control Module E/R Fuse & Relay Box (Fuse - B/UP LP,
ABS, ECU 2), PDM, 4WD ECM
RPAS 7.5A Rear Parking Assist Switch
A/BAG IND 10A Instrument Cluster (IND.), PODS Module, Digital Clock
A/BAG 15A SRS Control Module
START 7.5A E/R Fuse & Relay Box (Relay - Start, Sub Start, Burglar Alarm), PDM
WIPER RR 15AICM Relay Box (Rear Wiper Relay), Rear Wiper Motor
Rear Wiper Switch, Rear Washer Switch
WIPER FRT 25A E/R Fuse & Relay Box (Wiper (Low) Relay), Front Wiper Motor, Multifunction Switch (Wiper)
AUDIO 2 7.5AAMP, Power Outside Mirror Switch, Smart Key Control Module, PDM, Audio, A/V & Navigation Head
Unit, Digital Clock, IPM (BCM ACC), DVD Player Can, Rear Monitor
P/OUTLET RR 15A Rear Power Outlet
P/OUTLET FRT 25A Driver/Passenger Power Outlet
MODULE 3 7.5A Not Used
A/CON 7.5AFront A/C Control Module, Active Incar Sensor, Cluster Ionize, PDM, ICM Relay Box (Front Seat Warmer
Relay, Rear A/C Relay) E/R Fuse & Relay Box (Blower Relay), Sunroof Motor, Electro Chromic Mirror,
IPM (BCM IG2)
AMP 30A AMP
DRL 7.5A Ground (GE01)
A/CON MANU 7.5A PCM, Front Blower Resistor, Front A/C Control Module
A/CON AUTO 7.5A Front A/C Control Module
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