engine KIA SOUL 2009 Owners Manual

753
Maintenance
G210101AUN
Memory fuse
Your vehicle is equipped with a memory
fuse to prevent battery discharge if your
vehicle is parked without being operated
for prolonged periods. Use the following
procedures before parking the vehicle for
prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover andpull up the memory fuse.
✽✽ NOTICE

Maintenance
54
7
3. Check the removed fuse; replace it if it
is blown. To remove or insert the fuse,
use the fuse puller in the driver’s side
panel in the vehicle.
4. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
KIA dealer.
G210201AUN
Main fuse
If the main fuse is blown, it must be
removed as follows:
1. Disconnect the negative battery cable.
2. Remove the nuts shown in the pictureabove.
3. Replace the fuse with a new one of the same rating.
4. Reinstall in the reverse order of removal.
✽✽ NOTICE
If the main fuse is blown, consult an
Authorized KIA dealer.
CAUTION
After checking the fuse panel in the engine compartment, securelyinstall the fuse panel cover. If not,electrical failures may occur fromwater leaking in.OAM079025

755
Maintenance
✽✽NOTICE
Not all fuse panel descriptions in this
manual may be applicable to your vehi-cle. It is accurate at the time of printing.When you inspect the fuse panel in your
vehicle, refer to the fuse panel label.Inner fuse panel Engine compartment fuse panel
OAM079026/OAM079027/OAM079028
Diesel only
G210300AUN-EE
Fuse/relay panel description
Inside the fuse/relay panel covers, you can find the fuse/relay label describing fuse/relay name and capacity.

Maintenance
58
7
Engine compartment fuse panel
Description Fuse rating Protected component
BATT 2 50A I/P Junction Box (Relay - Tail Lamp, Fuse - TAIL LH 10A, TAIL RH 10A, S/ROOF 20A, AMP 25A,
DR LOCK 20A, STOP 15A, T/GATE 15A, F/FOG 15A, R/FOG 10A, Power Connector - ROOM 10A,
AUDIO 15A)
BATT 1 50A I/P Junction Box (Relay - Power Window, Fuse - P/WDW LH 25A, P/WDW RH 25A, FOLD'G 10A,HAZARD 15A)
C/FAN 30A C/Fan Relay (High), C/Fan Relay (Low)
MAIN 150A Generator, Fuse [ABS 2 40A, ABS 1 40A, RR HTD 40A, BLW 40A, MDPS 80A, A/CON 10A, DSL 150A (Diesel)]
ABS 2 40A ABS Control Module, ESP Control Module
ABS 1 40A ABS Control Module, ESP Control Module
RR HTD 40A I/P Junction Box (Rear Defogger Relay) BLW 40A Blower Relay
MDPS 80A EPS Control Module DSL 150A Diesel - DSL Fuse & Relay Box (GLOW 80A, PTC 1 50A, PTC 2 50A, PTC 3 50A)
IGN 2 40A Ignition Switch, Start Relay
ECU A 30A Main Relay, ECU B 10A
F/FILTER HTR 30A Diesel - Fuel Filter Heater Relay F/PUMP 20A Gasoline - Fuel Pump RelayIGN 1 40A Ignition Switch
H/LP HI 20A Head Lamp Relay (High)
H/LP LO 20A Head Lamp Relay (Low) HORN 10A Horn Relay
H/LP LO RH 10A Head Lamp RH H/LP LO LH 10A Head Lamp LH, Instrument Cluster (Low Beam IND.)

759
Maintenance
Description Fuse rating Protected componentECU B 10A Diesel - TCM Gasoline - ECM, PCM
ECU 3 10A Diesel - Fuel Pressure Regulating Valve
ECU 2 10A Diesel - Stop Lamp Switch
ECU 1 20A Diesel - ECM Gasoline - ECM, PCM
INJECTOR 15A Diesel - DSL Fuse & Relay Box (Glow Relay, PTC 1 Relay, PTC 2 Relay, PTC 3 Relay),
Camshaft Position Sensor, Electrical EGR Actuator, VGT Actuator, Immobilizer Module
Gasoline - Injector #1 ~ #4, Idle Speed Control Actuator, Immobilizer Module, Fuel Pump Relay
SENSOR 10A Diesel - A/Con Relay, C/Fan Relay (High/Low), Lambda Sensor, Air Heater Relay
Gasoline - A/Con Relay, C/Fan Relay (High/Low), Camshaft Position Sensor, Canister Purge Solenoid
Valve, Oil Control Valve, Oxygen Sensor Up/Down, Stop Lamp Switch
A/CON 10A A/Con Relay
Engine compartment fuse panel (Diesel engine only)
Description Fuse rating Protected component GLOW 80A Glow Relay, Air Heater Relay PTC 1 50A PTC 1 Relay
PTC 2 50A PTC 2 Relay
PTC 3 50A PTC 3 Relay

Maintenance
68
7
APPEARANCE CARE
Exterior care
G230101AUN
Exterior general caution
It is very important to follow the label
directions when using any chemical
cleaner or polish. Read all warning andcaution statements that appear on thelabel.
G230102BUN
Finish maintenance
Washing
To help protect your vehicle’s finish from
rust and deterioration, wash it thoroughlyand frequently at least once a month with
lukewarm or cold water.
If you use your vehicle for off-road driv-
ing, you should wash it after each off-
road trip. Pay special attention to the
removal of any accumulation of salt, dirt,
mud, and other foreign materials. Make
sure the drain holes in the lower edges of
the doors and rocker panels are keptclear and clean.
Insects, tar, tree sap, bird droppings,
industrial pollution and similar deposits
can damage your vehicle’s finish if not
removed immediately. Even prompt washing with plain water
may not completely remove all these
deposits. A mild soap, safe for use on
painted surfaces, may be used.
After washing, rinse the vehicle thor-
oughly with lukewarm or cold water. Do
not allow soap to dry on the finish.
WARNING -
Wet brakes
After washing the vehicle, test the
brakes while driving slowly to see if
they have been affected by water. If
braking performance is impaired,
dry the brakes by applying them
lightly while maintaining a slow for-
ward speed.
CAUTION
Water washing in the engine com- partment including high pressurewater washing may cause the fail-ure of electrical circuits located in
the engine compartment.
Never allow water or other liquids to come in contact with electri-cal/electronic components insidethe vehicle as this may damage
them.
OJB037800
CAUTION
Do not use strong soap, chemical detergents or hot water, and donot wash the vehicle in directsunlight or when the body of the
vehicle is warm.
Do not wash the side windows too close with high pressurewater. Water may leak through the
windows and wet the interior.
To prevent damage to the plastic parts, do not clean with chemicalsolvents or strong detergents.

775
Maintenance
G270201AUN
Canister
Fuel vapors generated inside the fuel tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.
G270202AUN-U1
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.G270300AUN
3. Exhaust emission control
system
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.
G270301AUN
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could affect
its performance, safety or durability and
may even violate governmental safety
and emissions regulations.
In addition, damage or performance
problems resulting from any modification
may not be covered under warranty. G270302AUN
Engine exhaust gas precautions (car-
bon monoxide)
Carbon monoxide can be present with other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately.
WARNING - Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though color-
less and odorless, it is dangerousand could be lethal if inhaled.
Follow the instructions on this
page to avoid CO poisoning.

Maintenance
76
7
Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
When the vehicle is stopped in an open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
Never sit in a parked or stopped vehi- cle for any extended time with the
engine running.
When the engine stalls or fails to start, excessive attempts to restart the
engine may cause damage to theemission control system. G270303BUNOperating precautions for catalytic
converters (if equipped)
Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
Use only UNLEADED FUEL for gaso- line engine.
Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance. Do not misuse or abuse the engine.
Examples of misuse are coasting withthe ignition off and descending steep
grades in gear with the ignition off.
Do not operate the engine at high idle speed for extended periods (5 minutesor more).
Do not modify or tamper with any part of the engine or emission control sys-
tem. All inspections and adjustments
must be made by an authorized KIA
dealer.
Avoid driving with a very low fuel level. If you run out of gasoline, it couldcause the engine to misfire and result
in excessive loading of the catalytic
converter.
Failure to observe these precautionscould result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.
WARNING - Fire
A hot exhaust system can ignite
flammable items under your vehi-
cle. Do not park, idle, or drive the
vehicle over or near flammable
objects, such as grass, vegetation,
paper, leaves, etc.

8
Dimensions / 8-2 Bulb wattage / 8-2
Tires and wheels / 8-3Recommended lubricants and capacities / 8-4
Vehicle identification number (VIN) / 8-6
Vehicle certification label / 8-6
Tire specification and pressure label / 8-7
Engine number / 8-7
Specifications & Consumer information

Specifications & Consumer information
4
8
RECOMMENDED LUBRICANTS AND CAPACITIES
I040000AUN-EE-C1
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality. The correct
lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
* 1
: Refer to the recommended SAE viscosity numbers on the next page.
* 2
: Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing the amount of fuel
necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s time, they can offer significant cost
and energy savings.
* 3
: Diesel Particulate Filter
Lubricant Volume Classification
1.6 Gasoline Engine 3.3 l(3.49 US qt.) API Service SL or SM,
2.0 Gasoline Engine 4.0 l(4.23 US qt.) ILSAC GF-3 or above
Engine oil * 1
*2
Diesel With DPF *3
5.3 l(5.60 US qt.) ACEA C3
Engine Without DPF * 3
API Service CH-4 or above, ACEA B4
Manual transaxle fluid 1.9 l(2.01 US qt.) API SERVICE GL-4
(SAE 75W-85, fill for-life)
1.6 Gasoline Engine 6.8 l(7.19 US qt.)
Automatic transaxle fluid 2.0 Gasoline Engine / 6.6 l(6.97 US qt.) DIAMOND ATF SP-III, SK ATF SP-III
Diesel Engine
1.6 Gasoline Engine 6.5 l(6.87 US qt.)
Mixture of antifreeze and water (Ethylene
Coolant 2.0 Gasoline Engine / 7.2 l(7.61 US qt.)
Diesel Engine glycol base coolant for aluminum radiator)
Brake/Clutch fluid 0.7~0.8
l
FMVSS116 DOT-3 or DOT-4
(0.7~0.8 US qt.)
Fuel 48
l(12.68 US gal.)
Refer to “Fuel requirements” in section 1