steering KIA Soul 2014 2.G Repair Manual

Maintenance
18
7
(Continued)
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *6
(Every 12,000 km or 12 months)
❑Replace spark plugs (iridium coated),
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
168,000 km or 84 months
❑ Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refrig-
erant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 96,000 km or 72 months after
every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑Inspect manual transaxle fluid (if equipped)
(Every 60,000 km or 48 months)
❑ Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
(Continued)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

719
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
192,000 km or 96 months
❑Inspect air conditioning compressor, air conditioner refrig-
erant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 96,000 km or 72 months after
every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑ Inspect fuel filter *2
❑Inspect fuel line, hoses and connection
❑Inspect fuel tank air filter *2
❑Inspect vapor hose and fuel filler cap
❑Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
(Continued)
(Continued)
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace air cleaner filter
❑Replace climate control air filter (if equipped)
❑Replace engine coolant*5
(First, 192,000 km or 120 months
after every 48,000 km or 24 months)
❑ Replace engine oil and filter
(Every 12,000 km or 12 months)
❑ Add fuel additive *6 (Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
20
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
216,000 km or 108 months
❑ Inspect air cleaner filter
❑Inspect air conditioning compressor, air conditioner refrig-
erant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 96,000 km or 72 months after
every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑ Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
(Continued)
(Continued)
❑ Replace climate control air filter (if equipped)
❑Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *6
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

721
Maintenance
240,000 km or 120 months
❑Inspect air conditioning compressor, air conditioner refrig-
erant and performance (if equipped)
❑ Inspect cooling system *1
❑Inspect drive belt *4
(First 96,000 km or 72 months after
every 24,000 km or 24 months)
❑ Inspect drive shaft and boots
❑ Inspect fuel filter *2
❑Inspect fuel line, hoses and connection
❑Inspect fuel tank air filter *2
❑Inspect manual transaxle fluid (if equipped)
(Every 60,000 km or 48 months)
❑ Inspect vapor hose and fuel filler cap
❑Inspect visually the following items
1) Battery condition
2) Brake fluid / clutch (if equipped) fluid
3) Brake lines, hoses and connections
4) Brake pedal and operation
5) Chassis/body nuts and bolts
6) Drum brake and linings (if equipped)
7) Disc brakes and pads (if equipped)
(Continued)
(Continued)
8) Exhaust pipe and muffler
9) Front suspension ball joints
10) Fuel tank, cap, lines and hoses
11) Lubricate all locks and hinges
12) Parking brakes
13) Steering operation and linkage
14) Suspension mounting bolts
❑ Replace air cleaner filter
❑Replace climate control air filter (if equipped)
❑Replace engine coolant *5
(First 192,000 km or 120 months
after every 48,000 km or 24 months)
❑ Replace engine oil and filter
(Every 12,000 km or 12 months)
❑Add fuel additive *6
(Every 12,000 km or 12 months)
❑Rotate tires - including tire pressure and tread wear
(Every 12,000 km or 12 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑ Automatic transaxle fluid (if equipped)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
22
7
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
R
R
R
I
I
I
I
R
R
R EVERY 6,000 km OR 6 months
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 12,000 km OR 6 months
EVERY 120,000 km
EVERY 90,000 km
MORE FREQUENTLYA, B, C, D, E, F, G, H, I, J, K
C, E
A, B, H, I, K
C, D, G, H
C, D, G, H
C, D, E, F, G, H, I
C, D, E, F, G, H
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, EENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
DISC BRAKE/ PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/ LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER
ARM BALL JOINT, UPPER ARM BSALL JOINT
DRIVE SHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)
MAINTENANCE ITEM
MAINTENANCE
OPERATION MAINTENANCE
INTERVALS DRIVING
CONDITION
SEVERE DRIVING CONDITIONS
A - Repeatedly driving shorts distanse of less than 8 km in normal tem- perature or less than 16 km in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 km/h
K - Frequently driving in stop-and-go conditions

Maintenance
26
7
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Power steering pump, belt and
hoses (if equipped)
Check the power steering pump and
hoses for leakage and damage.
Replace any damaged or leaking
parts immediately. Inspect the power
steering belt (or drive belt) for evi-
dence of cuts, cracks, excessive
wear, oiliness and proper tension.
Replace or adjust it if necessary.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

751
Maintenance
Tire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1.6 mm (1/16 inch) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
OEN076053
Tread wear indicator
WARNING - Replacingtires
To reduce the chance of serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
Replace tires that are worn, show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
Do not drive your vehicle with too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
When replacing tires, never mix radial and bias-ply tires
on the same vehicle. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)(Continued)
Using tires and wheels otherthan the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-
ous accident.
Wheels that do not meet Kia’s specifications may fit poorly
and result in damage to the
vehicle or unusual handling
and poor vehicle control.
The ABS works by comparing the speed of the wheels. The
tire size affects wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESC (Electronic Stability
Control) to work irregularly.

Maintenance
68
7
Inner fuse panel
Description Fuse rating Protected component
POWER OUTLET 2 20A P_OUTLET
ACC 10AO_S_MIRR_SW, AMP, AUDIO/UVO/AVN 4.0_HEAD UNIT, BCM, TMU, MOOD_LAMP_UNIT,
SMK_UNIT, LDC_AMP(400W), LDC_AMP(200W)
POWER OUTLET 1 25A C/LIGHT, REAR_P_OUTLET
DRL 10A BCM(DAY_RUNNNIG_LIGHT_LAMP_POWER)
MODULE 6 7.5ASUNROOF_MOTOR, LUGGAGE_PORTABLE_LAMP(CHARGE_POWER), SEAT_EXTN_DRV(HEAT-
ED), REAR_SEAT(IGN2)
WIPER FRT 2 25A FRONT_WIPER_MOTOR(POWER), FRONT_WIPER_RLY(LOW)
WIPER RR 15AREAR_WIPER_MOTOR, MULTI_FUNCTION_SW(WIPER), REAR_WIPER_RLY,
REAR_WIPER_RLY_COIL,
AMP 30A AMP, LDC_AMP(400W)
MODULE 5 7.5A BCM, SMK_UNIT
WIPER FRT 1 10A MULTI_FUNCTION_SW(WIPER), BCM(WASHER_MOTOR_POWER), HTD STRG 15A STEERING_HEATED
A/CON 1 7.5A AIR_CONTROL_UNIT(MANUAL, AUTO), IONIZER, PTC_RLY_COIL, BLOWER_RLY_COIL
HTD MIRR 10AOUTSIDE_MIRROR(HEATED), ECU(ELEC. LOAD DEFROST),
AIR_CONTROL_UNIT_MANUAL/AUTO(HEATED_SIGNAL)

Maintenance
94
7
Cleaning the upholstery and inte-
rior trim
Vinyl
Remove dust and loose dirt from
vinyl with a whisk broom or vacuum
cleaner. Clean vinyl surfaces with a
vinyl cleaner.
Fabric
Remove dust and loose dirt from fab-
ric with a whisk broom or vacuum
cleaner. Clean with a mild soap solu-
tion recommended for upholstery or
carpets. Remove fresh spots imme-
diately with a fabric spot cleaner. If
fresh spots do not receive immediate
attention, the fabric can be stained
and its color can be affected. Also, its
fire-resistant properties can be
reduced if the material is not proper-
ly maintained.
Cleaning the lap/shoulder beltwebbing
Clean the belt webbing with any mild
soap solution recommended for
cleaning upholstery or carpet. Follow
the instructions provided with the
soap. Do not bleach or re-dye the
webbing because this may weaken
it.
Cleaning the interior windowglass
If the interior glass surfaces of the
vehicle become fogged (that is, cov-
ered with an oily, greasy or waxy
film), they should be cleaned with a
glass cleaner. Follow the directions
on the glass cleaner container.
CAUTION
Using anything but recommend-ed cleaners and proceduresmay affect the fabric’s appear-ance and fire-resistant proper-ties.
CAUTION
When cleaning leather products(steering wheel, seats etc.), useneutral detergents or low alco-hol content solutions. If you usehigh alcohol content solutionsor acid/alkaline detergents, thecolor of the leather may fade orthe surface may get stripped off.
CAUTION
Do not scrape or scratch theinside of the rear window. Thismay result in damage of the rearwindow defroster grid.

I7
Index
Recommended sae viscosity number . . . . . . . . . . . . . 8-8
Road warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Hazard warning flasher . . . . . . . . . . . . . . . . . . . . . . . 6-2
Scheduled maintenance service . . . . . . . . . . . . . . . . . . . 7-9
Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
3-16 Care of seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Pre-tensioner seat belt . . . . . . . . . . . . . . . . . . . . . . . 3-24
Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Seat belt restraint system . . . . . . . . . . . . . . . . . . . . . 3-16
Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . 3-2 Front seat adjustment - Manual . . . . . . . . . . . . . . . . . 3-5
Front seat adjustment - Power . . . . . . . . . . . . . . . . . . 3-6
Rear seat adjustment . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Seatback pocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Smart key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
11 Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Loss of the smart key . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Record your key number . . . . . . . . . . . . . . . . . . . . . 4-11
Smart key function . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Smart key immobilizer system. . . . . . . . . . . . . . . . . 4-15
Smart key precautions . . . . . . . . . . . . . . . . . . . . . . . 4-15
Special driving conditions . . . . . . . . . . . . . . . . . . . . . . 5-53 Driving at night . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Driving in flooded areas. . . . . . . . . . . . . . . . . . . . . . 5-57
Driving in the rain . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56 Driving off-road . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-57
Hazardous driving conditions . . . . . . . . . . . . . . . . 5-53
Highway driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-57
Reducing the risk of a rollover. . . . . . . . . . . . . . . . . 5-53
Rocking the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Smooth cornering . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
Steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43 Electric power steering (EPS) . . . . . . . . . . . . . . . . . 4-43
FLEX steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
Heated steering wheel . . . . . . . . . . . . . . . . . . . . . . . 4-45
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 4-45
Tilt and telescopic steering . . . . . . . . . . . . . . . . . . . 4-44
Storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . 4-130 Center console storage . . . . . . . . . . . . . . . . . . . . . . 4-130
Cool box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-131
Glove box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-130
Luggage box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-132
Sunglass holder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-131
Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 4-24 Closing the tailgate. . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Emergency tailgate safety release . . . . . . . . . . . . . . 4-25
Opening the tailgate . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Tire specification and pressure label . . . . . . . . . . . . . . 8-10
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Checking tire inflation pressure . . . . . . . . . . . . . . . . 7-48
T
S