belt KIA VENGA 2014 Workshop Manual

79
Maintenance
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L PETROL ENGINE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*6
: In case of hard starting or abnormal fuel pressure, replace the fuel filter immediately regardless of maintenance schedule.
* 7
: If good quality petrols meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bottl e
of additive is recommended. Additives are available from your authorised Kia dealer along with information on how to use
them. Do not mix other additives.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 12.5 25 37.5 50 62.5 75 87.5 100
Km×1,000 20 40 60 80 100 120 140 160
Vapour hose and fuel filler cap I I I I I I I I Fuel filter * 6 For Europe I I
Except Europe I I R I I R I I
Fuel lines, hoses and connections I I I I I I I I
Cooling system
Add fuel additives * 7For Europe Every 15,000 km or 12 monthsExcept EuropeEvery 5,000 km or 6 months
Inspect “Coolant level adjustment and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
MAINTENANCE INTERVALS
MAINTENANCE ITEM
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Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L DIESEL ENGINE
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specifications don't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc., replace the fuel filter immediately reg ard-
less of maintenance schedule. We recommend that you consult an authorised Kia dealer.
* 4
: The engine oil level should be checked regularly and maintained properly.
Operating with an insufficient amount oil can damage the engine, and such damage is not covered by warranty.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 20 40 60 80 100 120 140 160
Km×1,000 30 60 90 120 150 180 210 240
For Europe
Drive belts * 1
Except Europe
Engine oil and For Europe* 4
RRR RRRRR
engine oil filter * 2
*3
Except Europe
Air cleaner filter For China, India,
Middle East
Except China, India, Middle East I R I R I R I R
MAINTENANCE INTERVALS
MAINTENANCE ITEM
Replace every 15,000 km (10,000 miles)
Replace every 10,000 km (6,000 miles) or 12 months
At first, inspect 90,000 km (60,000 miles) or 48 months
after that, inspect every 30,000 km
(20,000 miles)or 24 months
At first, inspect 80,000 km
(50,000 miles) or 48 months
after that, inspect every 20,000 km
(12,500 miles) or 12 months
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Maintenance
20
7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. We recommend that
the fuel filter be replaced by an autho-
rised Kia dealer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. We
recommend that the fuel lines, fuel hoses
and connections be replaced by an
authorised Kia dealer.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
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721
Maintenance
Timing belt (if equipped)
Inspect all parts related to the timing belt
for damage and deformation. Replace
any damaged parts immediately.
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuelfiller cap is correctly replaced.Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.Air cleaner filter
We recommend that you use air cleaner
filter for replacement from an authorised
Kia dealer.
Spark plugs (for petrol engine)
Make sure to install new spark plugs of
the correct heat range.
Valve clearance (if equipped)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
We recommend that the system be serv-
iced by an authorised Kia dealer.
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749
Maintenance
Tyre speed ratings
The chart below lists many of the dif-
ferent speed ratings currently being
used for passenger car tyres. The
speed rating is part of the tyre size
designation on the sidewall of the
tyre. This symbol corresponds to that
tyre's designed maximum safe oper-ating speed.3. Checking tyre life (TIN : TyreIdentification Number)
Any tyres that are over 6 years old,
based on the manufacturing date,(including the spare tyre) should be
replaced by new ones. You can find
the manufacturing date on the tyre
sidewall (possibly on the inside of the
wheel), displaying the DOT Code.
The DOT Code is a series of num-
bers on a tyre consisting of numbers
and English letters. The manufactur-
ing date is designated by the last four
digits (characters) of the DOT code.
DOT : XXXX XXXX OOOO
The front part of the DOT means a
plant code number, tyre size and
tread pattern and the last four num-
bers indicate week and year manu-
factured.
For example:
DOT XXXX XXXX 1613 represents
that the tyre was produced in the
16th week of 2013.
4. Tyre ply composition and material
The number of layers or plies of rub-
ber-coated fabric in the tyre. Tyre
manufacturers also must indicate the
materials in the tyre, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and theletter "B" means belted-bias ply con-
struction.
S 180 km/h (112 mph)
T 190 km/h (118 mph)
H 210 km/h (130 mph) V 240 km/h (149 mph)
Z Above 240 km/h (149 mph)
W*270 km/h (168 mph)
Maximum Speed
Speed
Rating
Symbol
WARNING - Tyre age
Tyres degrade over time, even
when they are not being used.
Regardless of the remaining
tread, it is recommended that
tyres generally be replaced
after six (6) years of normal
service. Heat caused by hot cli-mates or frequent high loadingconditions can accelerate the
aging process. Failure to followthis warning could cause sud-
den tyre failure, which could
lead to a loss of control and an
accident involving serious
injury or death.
* W speed rating is sub-category of the Z speed rating.
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777
Maintenance
Interior care
Interior general precautions
Prevent chemicals such as perfume, cos-
metic oil, sun cream, hand cleaner, and
air freshener from contacting the interior
parts because they may cause damage
or discoloration. If they do contact the
interior parts, wipe them off immediately.
See the instructions that follow for the
proper way to clean vinyl.
Cleaning the upholstery and interiortrim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner. Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabriccan be stained and its colour can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
Cleaning the lap/shoulder belt web- bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.
CAUTION
Never allow water or other liquids
to come in contact with electrical/electronic components inside the vehicle as this may damage them.
CAUTION
Using anything but recommended
cleaners and procedures may affectthe fabric’s appearance and fire-resistant properties.
CAUTION
Do not scrape or scratch the inside of the rear window. This may result in damage to the rear windowdefroster grid.
CAUTION
When cleaning leather products (steering wheel, seats etc.), use
neutral detergents or low alcohol content solutions. If you use highalcohol content solutions or acid/alkaline detergents, the colour
of the leather may fade or the sur-face may get stripped off.
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I3
Index
Care
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-72
Interior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77
Tire care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Catalytic converters . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-80
Center console storage . . . . . . . . . . . . . . . . . . . . . . . . . 4-91
Central door lock switch. . . . . . . . . . . . . . . . . . . . . . . . 4-14
Certification label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7Chains Tire chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
Changing tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Checking tire inflation pressure . . . . . . . . . . . . . . . . . . 7-43
Child restraint system . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 ISOFIX system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
lap/shoulder belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Recommended child restraint system. . . . . . . . . . . . . 3-36
Tether anchor system . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Child-protector rear door lock . . . . . . . . . . . . . . . . . . . 4-16
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-93
Climate control (automatic) . . . . . . . . . . . . . . . . . . . . . 4-81
Climate control (manual) . . . . . . . . . . . . . . . . . . . . . . . 4-72
Climate control air filter . . . . . . . . . . . . . . . . . . . . . 4-79,87
Climate control air filter (replacement) . . . . . . . . . . . . 7-34
Clock (Digital) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-93
Clothes hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-97
Combined instrument, see instrument cluster . . . . . . . 4-40 Compact spare tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Compact spare tire replacement . . . . . . . . . . . . . . . . . . 7-47
Components of the tire mobility kit . . . . . . . . . . . . . . . 6-16
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Cool box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-92
Cooling fluid, see engine coolant . . . . . . . . . . . . . . . . . 7-25
Crankcase emission control system . . . . . . . . . . . . . . . 7-78
Cruise control system . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Cup holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94
Curtain air bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Dashboard illumination, see instrument panel illumination. . 4-42
Dashboard, see instrument cluster . . . . . . . . . . . . . . . . 4-40
Defogging (Windshield) . . . . . . . . . . . . . . . . . . . . . . . . 4-89
Defroster (Rear window) . . . . . . . . . . . . . . . . . . . . . . . 4-71
Defrosting (Windshield) . . . . . . . . . . . . . . . . . . . . . . . . 4-89
Diesel particulate filter . . . . . . . . . . . . . . . . . . . . . . . . . 7-81
Digital clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-93
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Display illumination, see instrument panel illumination . . 4-42
Displays, see instrument cluster . . . . . . . . . . . . . . . . . . 4-40
Door locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Central door lock switch . . . . . . . . . . . . . . . . . . . . . . 4-14
Child-protector rear door lock . . . . . . . . . . . . . . . . . . 4-16
DPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-81
D
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Index
6
I
Power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-96
Sunvisor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-95
Interior light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70
Interior overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
ISG (Idle stop and go) system . . . . . . . . . . . . . . . . . . . 5-14
ISOFIX system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Jack and tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Jump starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Key positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Label Air bag warning label . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Tire sidewall labeling . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Tire specification and pressure label . . . . . . . . . . . . . . 8-8
Vehicle certification label . . . . . . . . . . . . . . . . . . . . . . . 8-7
Lap/shoulder belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Light bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-63 Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-61
Battery saver function . . . . . . . . . . . . . . . . . . . . . . . . 4-61
Lubricants and capacities . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Main fuse, see memory fuse . . . . . . . . . . . . . . . . . . . . . 7-54 Maintenance Explanation of scheduled maintenance items . . . . . . 7-20
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Maintenance under severe usage conditions . . . . . 7-12,18
Normal maintenance schedule. . . . . . . . . . . . . . . . . 7-8,14
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Scheduled maintenance service . . . . . . . . . . . . . . . . . . 7-7
Tire maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47
Maintenance schedule Maintenance under severe usage conditions . . . . . 7-12,18
Normal maintenance schedule. . . . . . . . . . . . . . . . . 7-8,14
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Manual climate control system. . . . . . . . . . . . . . . . . . . 4-72 Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-77
Climate control air filter . . . . . . . . . . . . . . . . . . . . . . . 4-79
Heating and air conditioning . . . . . . . . . . . . . . . . . . . 4-73
Manual transaxle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Manual window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Memory fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
J
K
L
M
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I7
Index
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Day/night rearview mirror . . . . . . . . . . . . . . . . . . . . . 4-35
Folding the outside rearview mirror. . . . . . . . . . . . . . 4-38
Inside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Outside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . 4-36
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Oil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Outside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Overheats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Power brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-96
Power window lock button . . . . . . . . . . . . . . . . . . . . . . 4-22
Pre-tensioner seat belt. . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Push starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Rear combination light bulb replacement . . . . . . . . . . 7-68
Rear parking assist system . . . . . . . . . . . . . . . . . . . . . . 4-57
Rear seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Rear view camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60
Recommended cold tire inflation pressures . . . . . . . . . 7-42
Recommended lubricants and capacities . . . . . . . . . . . . 8-4
Recommended SAE viscosity number . . . . . . . . . . . . . 8-6
Remote keyless entry . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Replacement light bulb Fog light (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66
Fog light (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-69
Headlight bulb replacement . . . . . . . . . . . . . . . . . . . . 7-63
Interior light bulb replacement . . . . . . . . . . . . . . . . . . 7-71
Rear combination light bulb replacement . . . . . . . . . 7-68
Road warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Rocking the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Scheduled maintenance service . . . . . . . . . . . . . . . . . . . 7-7
Maintenance under severe usage conditions . . . . . 7-12,18
Normal maintenance schedule. . . . . . . . . . . . . . . . . 7-8,14
Seat belt warning (front). . . . . . . . . . . . . . . . . . . . . . . . 3-16
Seat belt warning (rear) . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Height adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Lap/shoulder belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Pre-tensioner seat belt . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Seat belt warning (front) . . . . . . . . . . . . . . . . . . . . . . 3-15
Seat warmer(front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
O
SP
R
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