steering wheel LAMBORGHINI GALLARDO 2009 Workshop Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
04 ) U R Q W D [ O H V W H H U L Q J 00 $ V V H P E O L H V 00Description
01 ) U R Q W D [ O H E H D P 01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03 ' L V D V V H P E O H
04
Wheel alignment04Cleaning
07 ) U R Q W Z K H H O E H D U L Q J V D Q G K X E V 05 $ V V H P E O H
09Front differential 06Bleeding
10 $ Q W L U R O O E D U 07 ) O X L G V V X E V W L W X W L R Q
11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
13 6 K R F N D E V R U E H U V
10Error code
19Steering (rack) 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
22 3 R Z H U V W H H U L Q J
12Running-in
23 3 X P S S R Z H U V W H H U L Q J 13Adjustment coding
25Steering damper 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 D L Q J U R X S 6 X E J U R X S 7 L W O H L G H Q W L ¿ F D W L R Q
74 5 H W U R ¿ W 2 S W L R Q D O 00 $ V V H P E O L H V 00Description
) U R Q W D [ O H V W H H U L Q J 01 ) U R Q W D [ O H E H D P
01Check (control)
02Viscous coupling 02Adjustment
03Lifting system 03 ' L V D V V H P E O H
04
Wheel alignment04Cleaning
07 ) U R Q W Z K H H O E H D U L Q J V D Q G K X E V 05 $ V V H P E O H
09Front differential 06Bleeding
10 $ Q W L U R O O E D U 07 ) O X L G V V X E V W L W X W L R Q
11 Front springs 08Filling and topping up
12Suspension strut, front 09Overhaul
13 6 K R F N D E V R U E H U V
10Error code
19Steering (rack) 11
0 H D V X U H P H Q W E O R F N U H D G L Q J R U S D U D P H W H U V
22 3 R Z H U V W H H U L Q J
12Running-in
23 3 X P S S R Z H U V W H H U L Q J 13Adjustment coding
25Steering damper 14
' L D J Q R V L V V R I W Z D U H
90 & R Q W U R O Q X P E H U
98Repair kit
99 ) L [ L Q J Z L W K V X V S H Q V L R Q
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26a
26b
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L714 00 08 00
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A
A
A
A
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tightening the lower rear suspension onto the hub carrier
A. Tightening torque of screw 110
PDM 400501-022
Assembling the steering wheel Once tightened, apply yellow paint to the nuts and bolts using the special marker. A. Tightening torque of screw 50 ± 5%
6 H F X U L Q J W K H G U L Y H U V L G H D L U E D J P R G X O H
A. Tightening torque of screw 7 ± 5%
6 H F X U L Q J W K H À D Q J H V I R U D V V H P E O L Q J W K H I X H O W D Q N V Once tightened, apply yellow paint to the nuts and bolts using the special marker.A. Tightening torque of screw 20
PDM 400201-030
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A
Fig.1
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 H P R Y L Q J W K H F D U H Q J L Q H
7 K L V R S H U D W L R Q U H T X L U H V D F D U O L I W D Q G D K R L V W Z L W K D U R F N L Q J O H Y H U D Q G F K D L Q V W R V O L Q J W K H H Q J L Q H F W R E H ¿ [ H G R Q W K H H [ K D X V W P D Q L I R O G K R R N V
7 K H H Q J L Q H G U L Y H D V V H P E O \ F D Q E H U H P R Y H G I U R P W K H U H D U S D U W R I W K H Y H K L F O H R Q F H L W K D V E H H Q F R U U H F W O \ V O X Q J E \ P H D Q V R I D K R L V W D Q G R Q F H D O O W K H P H F K D Q L F D O H O H P H Q W V Z L U L Q J K D U Q H V V H V S L S H V D Q G K R V H V Z K L F K F R Q Q H F W L W W R W K H F K D V V L V E R G \ K D Y H E H H Q G L V F R Q Q H F W H G
3 U H O L P L Q D U \ R S H U D W L R Q V• Disconnect the battery (091503).
• Lift the vehicle on the car lift (000000).
• 5 H P R Y H W K H F D U À R R U V (082503).
• Remove the rear wheels (060103).
• Remove the rear combination lights (094503).
• Remove the rear bumper (080703).
• Disassemble the engine hood (082703).
• Remove the internal panels of the engine compartment and the corresponding support brackets (081303).
• Disassemble the rear wheel arch (082103).
• Disassemble the upper panel (081303).
• 5 H P R Y H W K H D L U ¿ O W H U D V V H P E O \ (013303).
• Remove the exhaust silencer (025103).
• Remove the rear torsion bar (051003).
' L V D V V H P E O L Q J W K H H Q J L Q H Disassembling the engine cross member 1. Remove the 8 lateral screws (4 per side) ( A-Fig.1).
7 R U H D F K W K H ¿ [ L Q J V F U H Z V R I W K H H Q J L Q H F U R V V P H P E H U \ R X K D Y H W R U H P R Y H
• power steering oil tank and its support bracket (042303).
• vacuum tank and its support bracket (061103).
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![LAMBORGHINI GALLARDO 2009 Workshop Manual 4
L714 01 17 05
Fig.6
C
Fig.8
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L714 01 17 05
Fig.6
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Fig.8
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4
L714 01 17 05
Fig.6
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Fig.8
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3.
Connect the power steering pipe (C-Fig.6) to the pump.
4. Tighten the 6 screws ' ) L J W R V H F X U H W K H O H I W D [ O H V K D I W
) D V W H Q L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H F
5. Secure the pipe union to the engine oil tank using the 2 screws ( ) L J .
• Filling the power steering oil tank (042308).
• Filling the oil tank (011708).
• $ V V H P E O H W K H U H D U Y H K L F O H À R R U (082505).
• Assemble the front element of the rear wheel arch (082105).
• Assemble the rear left tire (060105).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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: L U H V L J Q D O V
) R U W K H R S H U D W L R Q W K H ( * H D U V \ V W H P Q H H G V W K H I R O O R Z L Q J V L J Q D O V F R P L Q J I U R P V S H F L ¿ F V H Q V R U R U I U R P R W K H U Y H K L F O H system. • 6 S H F L ¿ F V H Q V R U V I R U 6 H O H V S H H G • Clutch speed sensor:
• Position sensors: clutch , gear and shift actuators
• Pressure sensor of the Selespeed hydraulic circuit
• Single Signals coming from other vehicle system.
• Engine speed (wired frequency signal, coming from engine ECU or from the dashboard )
• Brake pedal switch
• wake-up line
• Ignition key (cranking position KL_50).
& $ 1 V L J Q D O V
Other signals coming from vehicle systems via CAN network • Engine speed
• Engine Torque
• Water/Oil Engine Temperature
• Brake pedal switch
• Handbrake
• Wheels Speeds
• Sport Switch
• Accelerator Pedal (real and virtual)
• External Temperature
• Lateral Acceleration
• Steering wheel angol
• ...
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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7 L S , Q ) X Q F W L R Q
When the driver requests a gear shift via shift paddles on steering wheel while driving in Automatic mode, the systemswitched to manual mode and the gearshift is executed. After 8 seconds the system goes back to Automatic modeif there is no addition manual gear request.
The E-Gear SW siplays on dashboard always the mode it is currently using. Tip-In mode is displayed like Manual
mode.
& X U Y H G H W H F W L R Q R Q O \ L Q $ X W R P D W L F 0 R G H
In Automatic mode (normal and sport) a curve detection function is active. This function prevent an automatic upshift when the steering wheel is turned over a threshold (at low speed) or the lateral acceleration is higher than a thre-
shold (at medium – high speed).
& O X W F K 3 U R W H F W L R Q S D F N D J H
7 Z R W H P S H U D W X U H O L P L W D U H G H ¿ Q H G • A warning limit which means, when the clutch temperature is higher, the clutch is loosing its capacity of torque
transmission and it is near to the damage limit
• A damage limit, which means, when the clutch temperature is higher, the clutch is no more able to transmit the
U H T X H V W H G W R U T X H D Q G F D Q E H G H ¿ Q L W H O \ G D P D J H G
When the clutch temperature is higher than the warning limit:• Anticipation of the automatic underspeed 2nd --> 1st (the clutch speed threshold for starting the underspeed
gear shift is higher than the normal case), in order to avoid pickup in 2nd gear.
8 V H R I D V S H F L ¿ F S L F N X S W D E O H L Q R U G H U W R U H G X F H W K H F O X W F K V O L S S K D V H
When the clutch temperature is higher than the damage limit: • Switch on the warning lamp and the message “Clutch overheated” to the driver.
• Store a DTC error code in the TCU memory if the clutch temperature remains over this limit.
Page 523 of 1659
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$ ' H I U R V W À D S D F W X D W R U D Q G X S S H U D L U À D S G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Place the ignition key (steering wheel column) in the OFF position.
• Remove the battery from inside the front hood by unscrewing the unit.
• Remove the dashboard (086803).
' L V D V V H P E O L Q J W K H D F W X D W R U V 1. Disconnect the connector from the actuators.
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• ' H I U R V W Y H Q W V À D S D F W X D W R U % ) L J )
2. Unscrew the 3 screws on the actuator and remove it.
Page 707 of 1659
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A %
D D ƒ ¶ +/- ƒ ¶
A
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& D P E H U I U R Q W Z K H H O V
Important!
7 K H P H D V X U H P H Q W P X V W E H W D N H Q D I W H U F K H F N L Q J D Q G D G M X V W L Q J L I Q H F H V V D U \ W K H I U R Q W K H L J K W I U R P the ground.
& K H F N W K H F D P E H U X V L Q J W K H G D W D U H S R U W H G L Q ¿ J X U H (Fig.3 ).
Adjust operating on cam pins ( $ ) L J ).
% R O W V D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F .
& D U U \ R X W W K H F K H F N D Q G D G M X V W P H Q W R Q E R W K V L G H V R I W K H Y H K L F O H
) U R Q W Z K H H O W R H L Q & K H F N W K H W R H L Q X V L Q J W K H G D W D U H S R U W H G L Q ¿ J X U H (Fig.4 ).
1 R W H
The indicated values are related to one wheel only.
Adjust operating on the steering tie rod after loosening the lock nut ( % ) L J ).
1 X W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F .
1 R W H • Carry out the check and adjustment on both sides of the vehicle.
• The total must be ƒ ¶ ƒ ¶.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Steering gear technical data • Collapsing steering column
• Steering rack with hydraulic power steering
• Turns of the steering wheel for full travel 2 ± 2/3
• Steering diameter 11.5 m