503 LAMBORGHINI GALLARDO 2009 Service Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
Page 739 of 1659
![LAMBORGHINI GALLARDO 2009 Service Manual 2
L714 04 19 03
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \](/img/62/57186/w960_57186-738.png "LAMBORGHINI GALLARDO 2009 Service Manual 2
L714 04 19 03
Fig.4 Fig.5 Fig.6
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \")
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L714 04 19 03
Fig.4 Fig.5 Fig.6
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
B) Disassembling the steering column 3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the instrument cluster grille (086803).
• Disassemble the instrument cluster (086803).
• Disassemble the driver side dashboard assembly (086803).
• Disassemble the driver side airbag (088003).
• Disassemble the steering wheel (087503).
• Disassemble the steering wheel cover (087503).
• Disassemble the combination switch (087503).
• Disassemble the ignition key assembly (090103).
Disassembling the steering column1. Unscrew the 4 screws ( $ ) L J ) securing the steering column to the car.
2. Unscrew the screw ( B-Fig. 4) securing the steering column coupling.
3. Remove the steering column ( C-Fig.6).
Page 744 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J 7 K H 3 R Z H U 6 W H H U L Q J 5 D G L D W R U 3 U H O L P L Q D U \ R S H U D W L R Q V • Lift the vehicle on the car lift (000000).
• Remove the front wheels (060103).
• Disassemble the front stone guards (082103).
• Disassemble the front lock cover (080603).
• 5 H P R Y H W K H I U R Q W F D U À R R U (082503).
• Remove the front bumper (080703).
' L V D V V H P E O L Q J W K H U D G L D W R U
Place a container underneath the radiator to recover the power steering oil.
1. Remove the 2 clamps from the power steering oil radiator pipes ( $ ) L J ) and remove the pipes.
Wait for the oil in the power steering radiator to empty.
2. Disengage the radiator ( % ) L J I U R P W K H I U D P H E \ O R R V H Q L Q J W K H ¿ [ L Q J V F U H Z V & ) L J ).
Page 747 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( ) 5 2 1 7 3 , 3 ( 6 3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the luggage compartment tray (080603).
• Disassemble the battery (091503).
• Disassemble the front tyres (060103).
• Disassemble the front wheel arches (082103).
• Remove the front bumper (080703).
• ' L V D V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082503).
• Disassemble the propeller shaft (030703).
• Disassemble the front differential (040903).
• Empty the power steering circuit (042307)..
' L V D V V H P E O L Q J W K H $ D Q G $ S R Z H U V W H H U L Q J F L U F X L W S L S H V
Position a suitable container to collect any residual power steering oil.
1. Loosen the 2 screws ( $ ) L J ) securing the air conveyor to the left cooling circuit radiator.
2. Loosen the 2 top screws ( % ) L J ) to release the left cooling circuit radiator; if necessary, also loosen the 2
bottom screws.
3. Cut the two clamps ( & ) L J ) to disconnect the power steering circuit pipes A1and A2from the radiator.
Page 751 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' , 6 $ 6 6 ( 0 % / , 1 * 7 + ( & ( 1 7 5 $ / 3 , 3 ( 6 3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the luggage compartment tray (080603).
• Disassemble the battery (091503).
• ' L V D V V H P E O H W K H I U R Q W F H Q W U H D Q G U H D U Y H K L F O H À R R U V (082503).
• Disassemble the propeller shaft (030703).
• Disassemble the front differential (040903).
• Disassemble the front and central cooling circuit pipes (012103).
• Empty the power steering circuit (042307)
. ' L V D V V H P E O L Q J W K H & D Q G & S R Z H U V W H H U L Q J F L U F X L W S L S H V
Position a suitable container to collect any residual power steering oil.
1. Unscrew the nut ( $ ) L J ) to disconnect the A2front return pipe connection from the C2power steering circuit
central return pipe.
2. Loosen the screw ( & ) L J ) to release the clamp ( % ) L J ) securing the C2power steering circuit central
return pipe and the brake vacuum pump pipe to the chassis.
Page 758 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H 3 S R Z H U V W H H U L Q J F L U F X L W S L S H 3 U H O L P L Q D U \ R S H U D W L R Q V •
' L V D V V H P E O H W K H U H D U Y H K L F O H À R R U (082503).
• Disassemble the left and rear aesthetic panels (081303).
• ' L V D V V H P E O H W K H D L U ¿ O W H U E R [ (013303).
• Empty the power steering circuit (042307).
' L V D V V H P E O L Q J W K H 3 S R Z H U V W H H U L Q J F L U F X L W S L S H
Position a suitable container to collect any residual power steering oil.
1. Cut the clamp ( $ ) L J ) to disconnect pipe 3 from the power steering pump
2 . Release the clamp ( % ) L J ) securing the pipe to the engine.
3 . Loosen the three screws ( ' ) L J ) to release the power steering oil tank ( & ) L J ).
4 . Release the clamp ( ( ) L J ) to disconnect pipe 3 from the power steering oil tank.
5. To remove pipe 3 ( ) L J H [ W U D F W L W I U R P E H O R Z W K H Y H K L F O H
Page 777 of 1659
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Fig.2
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Disassembling the power steering pump 3 U H O L P L Q D U \ R S H U D W L R Q V •Lift the vehicle on the car lift (000000).
• Remove the rear left wheel (060103).
• 5 H P R Y H W K H U H D U À D W E R W W R P (082503).
Disassembling the power steering pump
1 R W H S R V L ] L R Q D U H X Q D G H J X D W R U H F L S L H Q W H S H U O D U D F F R O W D G L O L T X L G L L Q G H À X V V R
1. Loosen the screw ( A-Fig.1) fastening the power steering circuit delivery pipe clamp to the chassis.
2 . Loosen the screw ( B-Fig.2) and extract the delivery pipe ( C-Fig.2) from the power steering pump.
3 . Cut the clamp ( D-Fig.2) and extract the power steering oil return pipe ( E-Fig.2) from the pump.
4 / R R V H Q W K H ¿ [ L Q J V F U H Z V F-Fig.2) securing the pump to the engine.
5 . Remove the power steering pump ( G-Fig.2).
Page 781 of 1659
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Fig.1 Fig.2
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Replacing the power steering oil •
Lift the vehicle on the car lift (000000).
• 5 H P R Y H W K H O H I W U H D U F D U À R R U (082503).
• Set up a suitable system for collecting the engine oil ( Fig.1).
1. 5 H P R Y H W K H G H O L Y H U \ S L S H ¿ [ L Q J F O D P S D Q G G L V F R Q Q H F W W K H S L S H A-Fig.1 O H W D O O R I W K H R L O À R Z R X W D Q G W K H Q
reconnect the pipe after having cleaned it.
2. Loosen the coupling ( B-Fig.2 R I W K H S R Z H U V W H H U L Q J S X P S W D Q N O H W D O O R I W K H R L O À R Z R X W D Q G W K H Q U H W L J K W H Q W K H
coupling after having cleaned it.
& $ 8 7 , 2 1
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) R U U H V S H F W R I W K H H Q Y L U R Q P H Q W ' L V S R V H R I W K H H Q J L Q H R L O D F F R U G L Q J W R F X U U H Q W O D Z V
Page 787 of 1659
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Fig.2
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Fig.3
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Disassembling the rear D [ O H V K D I W
3 U H O L P L Q D U \ R S H U D W L R Q V • Raise the vehicle on the car lift (000000).
• Remove the rear wheel (060103).
• Disassemble the rear wheel arch (082103).
Disassembling the D [ O H V K D I W
1. Release the brake calliper ( A-Fig.1) from the hub housing by loosening the two corresponding screws ( B-Fig.1)
without disconnecting it from the hydraulic system.
2. Release the parking brake calliper ( C-Fig.2) from the hub housing by loosening the two corresponding screws
( D-Fig.2 ) without disconnecting it from the hydraulic system.
3 R V L W L R Q W K H E U D N H F D O O L S H U V Z L W K R X W F R P S U R P L V L Q J W K H L Q W H J U L W \ R I W K H E U D N H F L U F X L W S L S H V D Q G R E V W U X F W L Q J Z R U N G X U L Q J W K H G L V D V V H P E O \ S U R F H G X U H
• Remove the rear brake disk (061503).
3. Loosen the screw ( E-Fig.3) securing the rear shock absorber to the hub housing and the connecting rod to the
hub housing simultaneously.
Page 803 of 1659
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L714 05 10 03
Fig.1
CDE
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A
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' L V D V V H P E O L Q J W K H U H D U V W D E L O L ] H U E D U 3 U H O L P L Q D U \ R S H U D W L R Q V
•Removethe rear wheels (060103).
• Remove rear wheel arch elements (082103).
• Remove the engine compartment side panels (081303).
• Remove the rear bumper (080703).
• Remove the pannel upper (081303).
• Remove the headlight mounting bracket with the heat-proof guard (094503).
• 5 H P R Y H W K H D L U ¿ O W H U D V V H P E O \ (013303).
• Remove the silencer (025103).
' L V D V V H P E O L Q J W K H V W D E L O L ] H U E D U 1. 7 R H D V H D F F H V V W R W K H V W D E L O L ] H U E D U I D V W H Q L Q J V K L I W W K H À H [ L E O H V X S S R U W A-Fig.1) after loosening a screw to
U H O H D V H L W B-Fig.1).
2. 5 H P R Y H W K H W Z R P R X Q W L Q J E R O W V C-Fig.1).
3. 5 H P R Y H W K H E R O W D-Fig.1) and disassemble the connecting rod.
5 H S H D W W K H W Z R V W H S V D E R Y H R Q E R W K V L G H V U L J K W O H I W R I W K H V W D E L O L ] H U E D U
4. Remove the stabilizer bar E-Fig.1 ).
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Fig.1
B
A
Fig.2
D
C
Fig.3
E
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Disassembling rear suspensions (upper and lower) 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• Remove the rear wheel (060103).
• Disassemble the rear wheel arch (082103).
Disassembling suspensions1. Release the brake calliper ( A-Fig.1) from the hub housing by loosening the two corresponding screws ( B-Fig.1)
without disconnecting it from the hydraulic system.
2. Release the parking brake calliper ( C-Fig.2) from the hub housing by loosening the two corresponding screws
( D-Fig.2 ) without disconnecting it from the hydraulic system.
3 R V L W L R Q W K H E U D N H F D O O L S H U V Z L W K R X W F R P S U R P L V L Q J W K H L Q W H J U L W \ R I W K H E U D N H F L U F X L W S L S H V D Q G
R E V W U X F W L Q J Z R U N G X U L Q J W K H G L V D V V H P E O \ S U R F H G X U H
• Remove the rear brake disk (061503).
3. Loosen the screw ( E-Fig.3) securing the rear shock absorber to the hub housing and the connecting rod to the
hub housing simultaneously.