airbag LAMBORGHINI GALLARDO 2009 Service Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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, 6 H D W E D F N L Q F O L Q D W L R Q F R Q W U R O G H Y L F H 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the seat from the passenger compartment 3 X Q W R 1 .
• Remove the seatback cover 3 X Q W R + .
• Remove the side airbag (088003).
• Remove the headrest 3 X Q W R $ .
• Remove the seatback padding 3 X Q W R % .
' L V D V V H P E O L Q J W K H F R Q W U R O G H Y L F H1. Remove the connector ( $ ) L J ) of the seatback inclination control motor ( % ) L J ).
2. Remove the screw ( & ) L J ) that secures the motor to the seatback frame using a 7 [ W R U T X H Z U H Q F K
3. Remove the clip (airbag side) ( ' ) L J ) and extract the motion bar ( ( ) L J ) from the other side; the motor
remains inside.
4. Remove the motor.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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0 6 H D W U H F O L Q H U G H Y L F H 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the seat from the passenger compartment 3 X Q W R 1 .
Remove the seatback cover 3 X Q W R + .
• Remove the side airbag (088003).
• Remove the headrest 3 X Q W R $ .
• Remove the seatback padding 3 X Q W R % .
• Remove the deformable part of the lumbar support control device 3 X Q W R ( .
• Remove the seatback inclination control motor 3 X Q W R , .
' L V D V V H P E O L Q J W K H V H D W F X V K L R Q S D G G L Q J 1. Pull the handle to tilt the seatback ( $ ) L J ) in order to access the locking device ( % ) L J ).
2. Slightly loosen the tension of the tightening cables ( & ) L J ) and unhook the eyes ( ' ) L J ) from the anchoring
pins ( ( ) L J ).
Important!
The anchoring pins are equipped with a snap ring ( ) ) L J ) that holds the cable in place when it is tightened.
The cable unhooks without extracting the snap ring from the anchoring pin by removing the cable’s eye from
the pin at the point in which the eye’s shape is wider.
3. Cut the clamps that secure the sheaths of the frame attachment cables (center of seatback) and free the upper
part ( * ) L J ) and lower part ( + ) L J ) of the sheath from the frame, by detaching the snap-in fasteners.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ $ 6 6 ( 0 % / , 1 * 7 + ( + ( $ ' 5 ( 6 7 1. Carefully insert the brackets that secure the headrest into the seatback’s padding so that the holes correspond
with the holes on the frame.
Important!
• 8 V L Q J \ R X U ¿ Q J H U V E H F D U H I X O Q R W W R U X L Q W K H V H D W E D F N ¶ V F R Y H U L Q J D Q G S D G G L Q J G X U L Q J L Q V H U W L R Q
• Do not insert the screws until the holes are perfectly aligned: Check proper insertion through the slots
R Q W K H V H D W E D F N ¶ V S D G G L Q J D Q G H [ W H U Q D O O \ E \ O R R N L Q J W K U R X J K W K H L Q V S H F W L R Q K R O H D V Z H O O R Q W K H X S S H U
part of the side airbag’s housing.
• 7 K H K H D G U H V W ¶ V E U D F N H W V P D \ E H V O L J K W O \ D S D U W D Q G W K L V F R X O G F U H D W H D O L J Q P H Q W S U R E O H P V , Q W K L V F D V H
secure a screw on one side without tightening and then lightly push on the headrest so that the screw
of the other bracket can be inserted.
2. Secure the headrest to the seatback’s frame using the 4 5-mm Allen screws.
3. Arrange the leather inside the mouth where the headrest is inserted into the seat.
4. 6 H F X U H W K H V H D W E D F N ¶ V O H D W K H U W R W K H I U D P H X V L Q J W K H U H O D W L Y H I D V W H Q H U V $ ) L J ).
• Reassemble the side airbag (088005).
• 5 H D V V H P E O H W K H V H D W F R Y H U 3 X Q W R + .
• Reassemble the seat in the passenger compartment 3 X Q W R 1 .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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3 R V L W L R Q W K H K D Q G O H E H ] H O D Q G V H F X U H L W E \ W L J K W H Q L Q J W K H W Z R V F U H Z V $ ) L J ).
7. , Q V H U W W K H F R Y H U L Q J ¶ V I D V W H Q H U V R Q W R W K H U H D U S D U W R I W K H I U D P H
8. 5 H D V V H P E O H W K H V H D W E D F N S D Q H O % ) L J ).
9. 5 H D V V H P E O H W K H V H D W ¶ V J X D U G V E \ W L J K W H Q L Q J W K H W Z R V F U H Z V R Q H D F K V L G H % ) L J ).
• Install the headrest 3 X Q W R $ .
• , Q V W D O O W K H V H D W E D F N F R Y H U 3 X Q W R + .
• Reassemble the side airbag (088005).
• Reassemble the seat in the passenger compartment 3 X Q W R 1 .
6 H D W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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( / 8 0 % $ 5 6 8 3 3 2 5 7 & 2 1 7 5 2 / ' ( 9 , & ( 1. 3 R V L W L R Q W K H P R W R U R Q W K H I U D P H D Q G D W W D F K L W X V L Q J W K H W Z R U L Y H W V ) L J ).
2. 3 R V L W L R Q W K H G H I R U P D E O H S D U W R I W K H O X P E D U V X S S R U W F R Q W U R O G H Y L F H R Q W K H V H D W E D F N I U D P H ¶ V V W U L S V D Q G O R F N L W L Q W R
place by pressing it.
3. 3 X V K W K H G H I R U P D E O H S D U W G R Z Q Z D U G S O D F L Q J L W L Q F R Q W D F W Z L W K W K H W U D Q V Y H U V D O V W R S U R G $ ) L J ).
4. Attach the connector to the motor.
• Reassemble the seatback padding 3 X Q W R % .
• Install the headrest 3 X Q W R $ .
• Reassemble the side airbag (088005).
• , Q V W D O O W K H V H D W E D F N F R Y H U 3 X Q W R + .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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, 6 ( $ 7 % $ & . , 1 & / , 1 $ 7 , 2 1 & 2 1 7 5 2 / ' ( 9 , & ( 1. , Q V H U W W K H P R W L R Q E D U R Q W K H V H D W E H O W E X F N O H V L G H D S S U R [ L P D W H O \ F P
Important!
7 K H P R W L R Q E D U K D V D V S H F L D O V K D S H ) L J ) that makes insertion into the hole possible only one way.
2. , Q V H U W W K H V H D W E D F N F R Q W U R O P R W R U R Q W R W K H P R W L R Q E D U $ ) L J ).
3. , Q V H U W W K H E D U X Q W L O L W H Q W H U V W K H K R O H D W W K H R W K H U H Q G R I W K H V H D W D L U E D J V L G H D Q G O R F N L W L Q W R S O D F H Z L W K W K H
clip.
4. 3 R V L W L R Q W K H P R W R U Q H D U W K H E U D F N H W % ) L J D Q G V H F X U H L W W R W K H V H D W E D F N ¶ V I U D P H X V L Q J W K H V F U H Z ' ) L J
S O D F L Q J W K H U X E E H U V H D O V L Q E H W Z H H Q & ) L J ).
5. 7 L J K W H Q W K H V F U H Z ' ) L J ) using a 7 [ torque wrench .
Attach the connector to the control motor’s wiring harness.
• Reassemble the seatback padding 3 X Q W R % .
• Install the headrest 3 X Q W R $ .
• Reassemble the side airbag (088005).
• , Q V W D O O W K H V H D W E D F N F R Y H U 3 X Q W R + .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
, Q V H U W W K H F D E O H R Q W R W K H O R Z H U V L G H ) L J ).
7. / R F N W K H V K H D W K R Q W K H K D Q G O H V L G H D Q G W K H O R Z H U V L G H L Q W R S O D F H Z L W K W K H V Q D S L Q I D V W H Q H U V L I Q H F H V V D U \ X V L Q J
D V F U H Z G U L Y H U D V D O H Y H U
Important!
$ I W H U D V V H P E O \ W K H F D E O H P X V W Q R W K D Y H D Q \ L U U H J X O D U F X U Y H V 8. 8 V L Q J D V F U H Z G U L Y H U D V D O H Y H U R Q W K H V H D W E D F N O R F N L Q J G H Y L F H D W W D F K W K H H \ H W K D W K R R N V W K H F D E O H R Q W R L W V
anchoring pin.
Important!
+ R R N W K H F D E O H R Q W R W K H S L Q Z L W K R X W U H P R Y L Q J W K H V Q D S U L Q J O R F D W H G R Q W K H O D W W H U E X W U D W K H U X V L Q J W K H V O R W L Q the cable itself.
9. Secure the handle to the seatback frame using the pin.
10. 6 H F X U H W K H V K H D W K V R I W K H F D E O H V W R W K H I U D P H E \ D S S O \ L Q J W Z R F O D P S V D W W K H M R L Q W R I H D F K V K H D W K
• Assemble the seatback inclination control motor 3 X Q W R , .
• $ V V H P E O H W K H G H I R U P D E O H S D U W R I W K H O X P E D U V X S S R U W F R Q W U R O G H Y L F H 3 X Q W R ( .
• Assemble the seatback padding 3 X Q W R % .
• Install the headrest 3 X Q W R $ .
• Assemble the side airbag (088005).
• , Q V W D O O W K H V H D W E D F N F R Y H U 3 X Q W R + .
• Assemble the seat in the passenger compartment 3 X Q W R 1 .
6 H D W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
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Fig.1
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( O H F W U R Q L F F R Q W U R O X Q L W 6 ' 0
The electronic control unit governs and activates the various airbag modules and is secured to the car’s tunnel under the console (Fig.1).
The control unit is connected to:• front airbags (driver side airbag module and passenger side airbag module)
• LH and RH side airbags
• LH and RH seatbelt pretensioners
• LH and RH side impact sensors
On the inside, the control unit has: • an electromechanical sensor which discriminates the “activation/deactivation” conditions according to the
vehicle’s longitudinal deceleration;
• an electromagnetic safety sensor operating with the electromechanical sensor; both sensors must enable the
“activation” condition for the system to be deployed;
The electronic control unit analyzes the signals coming from the internal and external sensors (side impact) and,
based on appropriate strategies (which consider the impact’s force and angle), normally activates: • In the case of frontal impact : the driver side airbag module, the passenger side airbag module and the two
seatbelt pretensioners.
• In the case of side impact : the side airbag and the seatbelt pretensioner on the side of the impact.
The control unit has a self-diagnostic feature that checks the entire system’s operation when the ignition key is turned
to “ON”. During the test a red warning light on the dashboard turns on. The warning light turns off approximately four
seconds after the engine is started if the system is working correctly.
Page 1331 of 1659
2
L714 09 56 00
( '
%C
A
FF
GG
HHFig.3
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
A.Control unit
% Front airbag activation sensor ( ' and ()
C. Safety sensor
' Passenger side airbag
( Driver side airbag
F. Side impact sensor
(not present on Superleggera model)
G.Side airbag
H. Seatbelt pretensioner
Page 1333 of 1659
2
L714 09 56 03
Fig.3
Fig.4
Fig.5
(
'
F
G
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4. Remove the two lower socket head screws ( ' ) L J ) and release the two upper clips ( ( ) L J ). Extract the air
conditioner control unit.
5. Disconnect the air conditioner control unit connectors ( F-Fig.4).
6. The airbag control unit ( G-Fig.5 U H P D L Q V R Q W K H À R R U R I W K H F H Q W H U F R Q V R O H , Q V L G H W K H D L U F R Q G L W L R Q H U F R Q W U R O
unit compartment, remove the 3 screws that secure the airbag control unit.
7. Move the airbag control unit just enough to disconnect the connectors.
8. Remove the airbag control unit ( G-Fig.5).