LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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5.
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6. , Q V H U W R Q H ¿ O W H U D Q G W K H Q O L I W L W D Q G K R O G L W Z L W K \ R X U ¿ Q J H U W R L Q V H U W W K H R W K H U R Q H
7. & O R V H W K H D L U F R Q G L W L R Q H U À D S
8. Fasten the entire support, including bracket and control unit, on the chassis.
9. Connect the 3 connectors ( B-Fig.1) to the control unit.
10. Put the 4 relays ( A-Fig.1) on the control unit.
1 R W H
8 V H W K H / D 5 D $ 6 ³ % D V L F V H W W L Q J ´ V \ V W H P (109000)for the software checks and settings (set up the control
X Q L W V E \ P H D Q V R I W K H ³ D X W R P D W L F P R G H ´
• Reconnect the ZKE control unit (098105).
• Reconnect the main fuse box (098105).
• $ V V H P E O H W K H S D V V H Q J H U V L G H O R Z H U G D V K E R D U G D V V H P E O \ (086805).
• $ V V H P E O H W K H S D V V H Q J H U V L G H I R R W E R D U G (080105).
• Reconnect the battery (091505).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V
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C) Ventilation unit disassembly
' / H I W W H P S H U D W X U H V H Q V R U D Q G F H Q W H U D L U À D S D F W X D W R U G L V D V V H P E O \
( 5 L J K W W H P S H U D W X U H V H Q V R U D Q G F H Q W H U F R O G D L U À D S D F W X D W R U G L V D V V H P E O \
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* $ & F R P S U H V V R U G L V D V V H P E O \ H) 3 R O O H Q ¿ O W H U V disassembly
, ' L V D V V H P E O L Q J W K H D L U F R Q G L W L R Q H U U D G L D W R U
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ ' H I U R V W À D S D F W X D W R U D Q G X S S H U D L U À D S G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Place the ignition key (steering wheel column) in the OFF position.
• Remove the battery from inside the front hood by unscrewing the unit.
• Remove the dashboard (086803).
' L V D V V H P E O L Q J W K H D F W X D W R U V 1. Disconnect the connector from the actuators.
• 8 S S H U Y H Q W V À D S D F W X D W R U $ ) L J )
• ' H I U R V W Y H Q W V À D S D F W X D W R U % ) L J )
2. Unscrew the 3 screws on the actuator and remove it.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
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The air conditioning system’s pressure sensor is located at the front of the car on the right. 3 U H O L P L Q D U \ R S H U D W L R Q V • 5 H P R Y H W K H I U R Q W F D U À R R U (082503).
' L V D V V H P E O L Q J W K H V H Q V R U 1. Remove the connector from the sensor ( $ ) L J ).
Important!
7 K H X Q L R Q K D V D F K H F N Y D O Y H W K D W D O O R Z V W K H V H Q V R U W R E H U H P R Y H G Z L W K R X W G U D L Q L Q J W K H D L U F R Q G L W L R Q L Q J system.
2. Unscrew the sensor ( % ) L J ) and remove it.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
C) Ventilation unit disassembly 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the luggage compartment tray (080603).
• Remove the lock covers (080603).
• Remove Windshield wiper harms (095503).
' L V D V V H P E O L Q J W K H Y H Q W L O D W L R Q X Q L W1. Remove the plastic sides of the luggage compartment tray, unscrewing the three screws that secure it to the
chassis ( $ ) L J ).
2. Disconnect the connector on the ventilation unit ( % ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Unscrew the air conveyor screws:
• Front and top ( & ) L J )
• Side ( ' ) L J )
Important!
7 K L V R S H U D W L R Q G R H V Q R W U H P R Y H W K H F R Q Y H \ R U E X W U D W K H U D O O R Z V L W W R E H P R Y H G W R W K H O H I W
4. Move the conveyor to the left for unscrewing the screw ( ( ) L J ) that secures the fan to the chassis.
5. Remove the 3 remaining screws that secure the fan to the chassis ( ) ) L J ). Remove the fan.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' / H I W W H P S H U D W X U H V H Q V R U D Q G F H Q W H U D L U À D S D F W X D W R U G L V D V V H P E O \ To disassemble the following sensors on the driver side:
• LH radiator temperature sensor
• Center vents actuator
proceed as described: 1. Disassemble the driver side panel of the center console ( $ ) L J ) secured to the chassis using the pins.
2. Disassembling the instrument cluster dashboard cover
• Disassemble the Kombi ornament. The ornament is pressed in without screws.
• Disassemble the Kombi instrument cluster using the fasteners ( % ) L J ).
• Disassemble the dashboard cover by removing the two screws ( & ) L J ) on the sides of the dashboard
cover.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Disassemble the driver side lower dashboard assembly.
• Remove the dashboard side cover left cap ( ' ) L J ).
• ' L V D V V H P E O H W K H G U L Y H U V L G H O R Z H U G D V K E R D U G D V V H P E O \ ¿ Q L V K L Q J H O H P H Q W
• 2 screws ( ( ) L J ) are inside the dashboard cover
• 2 screws are near the side member cover
• one screw is near the center console
4. Disassembling the actuators of the center vents ( ) ) L J )
• Remove the connector from the actuator.
• Unscrew the three screws on the actuator. Remove the actuator.
5. Disassembling the LH radiator temperature sensor ( * ) L J )
• Disconnect the sensor connector by pressing on the sides.
• Turn the sensor 90° to extract it from the air conditioning unit.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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( 5 L J K W W H P S H U D W X U H V H Q V R U D Q G F H Q W H U F R O G D L U À D S D F W X D W R U G L V D V V H P E O \
To disassemble the following sensors on the passenger side air conditioner: • RH radiator temperature sensor
• Cold air actuator for center vents
Proceed as follows: 1. Disassemble the passenger side panel of the center console secured to the chassis using the pins ( $ ) L J ).
2. Disassemble the passenger side footrest panel ( % ) L J ).
3. Disassemble the passenger side lower dashboard assembly (including the glove box):
• Open the glove box and remove the two screws ( & ) L J ) that secure it to the upper dashboard ( '
) L J ).
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• Remove the dashboard side cover right cap ( ( ) L J ) and the screw ( ) ) L J ).
• Remove the lower left mounting screw of the dashboard lower cover ( * ) L J ).
• Remove the lower right mounting screw of the dashboard lower cover ( + ) L J ).
• Remove the rear screw of the glove box ( , ) L J ).
• Lower the glove box and disconnect the glove box light and passenger side AIRBAG deactivation block
( / ) L J ).
• Remove the passenger side lower dashboard assembly complete with the glove box.