torque LAMBORGHINI GALLARDO 2009 Repair Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( * ( $ 5 6 < 6 7 ( 0 System description•
The Selespeed System is a system developed by Magneti Marelli to control a standard mechanic transmission
by operating the clutch Actuator and the command shaft of the conventional gear box.
• The Selespeed System also interfaces with the engine controller in order to adapt the engine torque and speed
during the gear shifting phases.
• 7 K H 6 H O H V S H H G F R P S R Q H Q W V F R Q V W L W X W H D Q D G G R Q N L W W K D W Q R U P D O O \ G R H V Q ¶ W U H T X H V W L P S R U W D Q W P R G L ¿ F D W L R Q V W R
the vehicle/transmission .
• The ³ ( * H D U V \ V W H P ´ constitutes the Selespeed application for mechanical gearboxes.
Layout
A. Valve Group and Gear Actuetor
B. Gearbox
C. Power unit
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
: L U H V L J Q D O V
) R U W K H R S H U D W L R Q W K H ( * H D U V \ V W H P Q H H G V W K H I R O O R Z L Q J V L J Q D O V F R P L Q J I U R P V S H F L ¿ F V H Q V R U R U I U R P R W K H U Y H K L F O H system. • 6 S H F L ¿ F V H Q V R U V I R U 6 H O H V S H H G • Clutch speed sensor:
• Position sensors: clutch , gear and shift actuators
• Pressure sensor of the Selespeed hydraulic circuit
• Single Signals coming from other vehicle system.
• Engine speed (wired frequency signal, coming from engine ECU or from the dashboard )
• Brake pedal switch
• wake-up line
• Ignition key (cranking position KL_50).
& $ 1 V L J Q D O V
Other signals coming from vehicle systems via CAN network • Engine speed
• Engine Torque
• Water/Oil Engine Temperature
• Brake pedal switch
• Handbrake
• Wheels Speeds
• Sport Switch
• Accelerator Pedal (real and virtual)
• External Temperature
• Lateral Acceleration
• Steering wheel angol
• ...
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L S , Q ) X Q F W L R Q
When the driver requests a gear shift via shift paddles on steering wheel while driving in Automatic mode, the systemswitched to manual mode and the gearshift is executed. After 8 seconds the system goes back to Automatic modeif there is no addition manual gear request.
The E-Gear SW siplays on dashboard always the mode it is currently using. Tip-In mode is displayed like Manual
mode.
& X U Y H G H W H F W L R Q R Q O \ L Q $ X W R P D W L F 0 R G H
In Automatic mode (normal and sport) a curve detection function is active. This function prevent an automatic upshift when the steering wheel is turned over a threshold (at low speed) or the lateral acceleration is higher than a thre-
shold (at medium – high speed).
& O X W F K 3 U R W H F W L R Q S D F N D J H
7 Z R W H P S H U D W X U H O L P L W D U H G H ¿ Q H G • A warning limit which means, when the clutch temperature is higher, the clutch is loosing its capacity of torque
transmission and it is near to the damage limit
• A damage limit, which means, when the clutch temperature is higher, the clutch is no more able to transmit the
U H T X H V W H G W R U T X H D Q G F D Q E H G H ¿ Q L W H O \ G D P D J H G
When the clutch temperature is higher than the warning limit:• Anticipation of the automatic underspeed 2nd --> 1st (the clutch speed threshold for starting the underspeed
gear shift is higher than the normal case), in order to avoid pickup in 2nd gear.
8 V H R I D V S H F L ¿ F S L F N X S W D E O H L Q R U G H U W R U H G X F H W K H F O X W F K V O L S S K D V H
When the clutch temperature is higher than the damage limit: • Switch on the warning lamp and the message “Clutch overheated” to the driver.
• Store a DTC error code in the TCU memory if the clutch temperature remains over this limit.
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Fig.1 Fig.2 Fig.3
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the propeller shaft
Important!
3 U R F H H G Z L W K W K H X W P R V W F D X W L R Q Z K H Q D V V H P E O L Q J W K H S U R S H O O H U V K D I W 1. Fit the propeller shaft into place.
2. Tighten the 6 screws ( A-Fig.1) securing the propeller shaft to the front differential.
Screw attachment: tightening torque (000800-24c).
3. Tighten the 2 screws ( B-Fig.2) that secure the propeller shaft bracket to the chassis.
Screw attachment: tightening torque (000800-24d) .
4. Tighten the 6 screws securing the propeller shaft to the PTO shaft ( C-Fig.3).
Screw attachment: tightening torque (000800-23a) .
• $ V V H P E O H W K H U H D U D Q G F H Q W U H Y H K L F O H À R R U V (082505).
Page 688 of 1659
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Fig.1
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Fig.2
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ V V H P E O L Q J W K H I U R Q W D [ O H V K D I W
This procedure is the same for the right and left axle shafts.
1. 7 R L Q V H U W W K H D [ O H V K D I W ¿ U V W S R V L W L R Q W K H G L I I H U H Q W L D O V L G H D Q G W K H Q W K H K X E K R X V L Q J V L G H
& K H F N W K H V K R F N D E V R U E H U L V F R P S O H W H O \ G L O D W H G W R H Q V X U H W K H D [ O H V K D I W H Q W H U V W K H K R X V L Q J R Q W K H
wheel hub.
2. Fasten the lower suspension arm ( B-Fig.1 W R W K H K X E K R X V L Q J
Bolt attachment: tightening torque (000800-31a).
3. Fasten the rack joint head ( A-Fig.1 W R W K H K X E K R X V L Q J
Bolt attachment: tightening torque (000800-40d).
4. ) D V W H Q W K H F R Q Q H F W L Q J U R G R I W K H V W D E L O L ] H U E D U C-Fig.2) to the lower suspension arm.
Screw attachment: tightening torque (000800-29d).
Page 689 of 1659
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Fig.4
(
( (
(
( (F
Fig.3
'
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5. Tighten the centre screw ( ' ) L J V H F X U L Q J W K H I U R Q W D [ O H V K D I W W R W K H Z K H H O K X E
Screw attachment: tightening torque (000800-22b).
6. Tighten the 6 screws ( ( ) L J ) securing the axle shaft ( F-Fig.4) to the front differential.
Screw attachment: tightening torque (000800-22a) .
7 K H U H P X V W E H D V H F R Q G R S H U D W R U L Q W K H S D V V H Q J H U F R P S D U W P H Q W W R N H H S W K H I U R Q W G L V N E U D N H G W R
ensure the screws are tightened at the correct torque.
• $ V V H P E O H W K H I U R Q W Z K H H O (060105).
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Fig.1
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Fig.2
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D
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D
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the front differential
Important!
3 U R F H H G Z L W K W K H X W P R V W F D X W L R Q Z K H Q D V V H P E O L Q J W K H I U R Q W G L I I H U H Q W L D O 1. Position the front differential ( A-Fig.1) using a pillar jack ( B-Fig.1).
2. Tighten the 6 screws ( C-Fig.1) securing the front differential to the chassis.
Screw attachment: tightening torque (000800-20b) .
3. Tighten the 6 screws on both sides ( D-Fig.1) securing the front differential to the axle shafts.
Screw attachment: tightening torque (000800-22a) .
• Assemble the propeller shaft (030705).
• $ V V H P E O H W K H I U R Q W F H Q W U H D Q G U H D U Y H K L F O H À R R U V (082505).
• Assemble both front wheels (060105).
Page 740 of 1659
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Fig.2 Fig.3
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Fig.1
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Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V
$ 6 W H H U L Q J U D F N D V V H P E O \
B) Steering column assembly
$ $ V V H P E O L Q J W K H V W H H U L Q J U D F N 1. Insert the steering rack (
A-Fig.1 ).
2. Tighten the joint heads ( B-Fig.1) on both front wheels (one ball joint for each wheel).
Bolt attachment: tightening torque (000800-40d).
3. On the right side secure the U-bolt ( C-Fig.2) using the 2 screws ( D-Fig.2) and on the left side secure the
steering rack using other 2 screws.
5 L J K W V F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
/ H I W V F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
4. Tighten the screw ( E-Fig.3) that secures the steering box and the steering wheel (or sleeve) and reposition the
guard (F-Fig.1).
/ H I W V F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
5. Connect the oil delivery pipe ( G-Fig.3) and the oil return pipe ( H-Fig.3).
/ H I W V F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
6. Secure the stabilizer bar ( I-Fig.1; I-Fig.2)
.
• $ V V H P E O H W K H I U R Q W À D W E R W W R P (082105)..
• Assemble the front wheels (060105).
Top up with oil (042308) and bleed the power steering system by turning the wheels left and right.
The car must undergo a toe-in test before returning to road use (040002).
Page 780 of 1659
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Fig.4
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Fig.3
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the power steering pump 1. Position the power steering pump ( G-Fig.3) in its housing.
2. 7 L J K W H Q W K H ¿ [ L Q J V F U H Z V H-Fig.3) securing the pump to the engine.
Screw attachment: tightening torque ( E).
1 R W H
If worn, replace the gasket on the delivery pipe.
3. Position the delivery pipe ( I-Fig.3) on the power steering pump and tighten the corresponding screw ( J-Fig.3).
Screw attachment: W L J K W H Q L Q J W R U T X H G
4. Install a new clamp ( K-Fig.3) on the power steering circuit return pipe ( L-Fig.3) and tighten the clamp to fasten
the pipe to the pump.
5. Tighten the screw ( M-Fig.4) fastening the power steering circuit delivery pipe clamp to the chassis.
$ I W H U D V V H P E O L Q J ¿ O O F R P S O H W H O \ Z L W K R L O V W D U W W K H H Q J L Q H D Q G P R Y H W K H V W H H U L Q J Z K H H O times to the right and left to drain the system.
• Assemble the rear left wheel .
• $ V V H P E O H W K H U H D U Y H K L F O H À R R U .
Page 804 of 1659
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L714 05 10 05
Fig.1
BCA
E
D
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ V V H P E O L Q J W K H U H D U V W D E L O L ] H U E D U 1. Position the stabilizer bar
(A-Fig.1 )and tighten the two mounting bolts ( B-Fig.1) using medium thread
sealant.
Fastening the bolt: tightening torque (000800-30a).
2. Assemble the connecting rod and tighten the bolt ( C-Fig.1).
Fastening the bolt: tightening torque (000800
-30b).
3. ) D V W H Q W K H À H [ L E O H V X S S R U W D-Fig.1 E \ W L J K W H Q L Q J W K H F R U U H V S R Q G L Q J V F U H Z E-Fig.1).
& K H F N W K H D V V H P E O \ G L U H F W L R Q R I W K H V W D E L O L ] H U E D U .
5 H S H D W W K H W Z R V W H S V D E R Y H R Q E R W K V L G H V U L J K W O H I W R I W K H V W D E L O L ] H U E D U
•Assemblethe silencer(025105).
• $ V V H P E O H W K H D L U ¿ O W H U D V V H P E O \ (013305)
• $ V V H P E O H W K H K H D G O L J K W V X S S R U W E U D F N H W Z L W K W K H K H D W S U R R I J X D U G (094505).
• $ V V H P E O H W K H S D Q Q H O X S S H U (081305).
•
Assemble W K H U H D U E X P S H U (080705).
•
Assemble W K H H Q J L Q H F R P S D U W P H Q W V L G H S D Q H O V (081305).
•
Assemblerear wheel arch elements (082105).
•Assemble the rear wheels (060105).