brake pads LAMBORGHINI GALLARDO 2009 Workshop Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% U D N H E R R V W H U
Typevacuum
Wheel cylinder bore HZØ26.99 CF/CF, HUB 18/18, i=7 LSC 115 T HEF
3 X P S
Type Tandem
Wheel cylinder bore 26.99 mm
Front wheel cylinder stroke 18 + 18
3 D U N L Q J E U D N H
Typedisk brake on rear wheels
Mechanically-operated by hand lever
Caliper cylinder bore
(Standard)36
Caliper cylinder bore
(Carbon Ceramic)36
Pads
(Standard)Frendo 222
Pads
(Carbon Ceramic)MD 558
Thickness when new
(Standard)10
Thickness when new
(Carbon Ceramic)9
Minimum thickness allowed
(Standard)5.5
Minimum thickness allowed
(Carbon Ceramic)4.5
$ % 6 6 \ V W H P
Type BOSCH ESP 5.7_X1.34
Channels Four
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Fig.1
A
CG
DEB
F
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3 D U N L Q J E U D N H The parking brake operates on the rear wheels.
The calipers acting on the wheel disks are controlled by two steel cables through two pulleys and a rocker arm that ensures a uniform force distribution.
3 D U N L Q J E U D N H ) L J
A.Hand brake lever
B. Pulleys
C. Tie rod adjuster
D. Left-hand tie rod
E. Pads
F. Caliper
G. Right-hand tie rod
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C
Fig.5
H
Fig.3 Fig.4
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F
G
F
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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3. Remove the 2 pins ( C-Fig.3) from the calliper.
4 . Remove the spring ( ' ) L J ) from its housing.
5. Unscrew the 2 bolts ( ( ) L J ) securing the calliper.
6 . Extract the calliper ( F-Fig.4) and the pads ( G-Fig.4) together.
7 . If necessary, remove the pads from the calliper ( G-Fig.4).
8. Remove the snap ring ( H-Fig.5) and extract the parking brake cable.
9. Remove the parking brake calliper ( F-Fig.5).
The same procedure applies to both rear wheels.
Page 848 of 1659
![LAMBORGHINI GALLARDO 2009 Workshop Manual 1
L714 06 02 05
Fig.1
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Fig.2
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B
C
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L714 06 02 05
Fig.1
A
Fig.2
D
B
C
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L714 06 02 05
Fig.1
A
Fig.2
D
B
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V $ 3 D U N L Q J E U D N H D V V H P E O \ R Q W K H Z K H H O % 3 D U N L Q J E U D N H O H Y H U D V V H P E O \
C) $ V V H P E O L Q J W K H S D U N L Q J E U D N H O H Y H U F D E O H V
$ 3 D U N L Q J E U D N H D V V H P E O \ R Q W K H Z K H H O
The procedure is the same for both rear wheels.
1. Insert the parking brake cable ( A-Fig.1) and position the snap ring.
2. Position the pads on the calliper.
3 . Insert the calliper ( B-Fig.2) and pads ( C-Fig.2) on the disk together.
4 . Tighten the two bolts ( D-Fig.2) securing the calliper.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D
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![LAMBORGHINI GALLARDO 2009 Workshop Manual 1
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C
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C
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C
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C
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L714 06 07 03
Fig.1
C
A
C
A
C
B
B
C
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L714 06 07 03
Fig.1
C
A
C
A
C
B
B
C
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H E U D N H F D O L S H U 3 U H O L P L Q D U \ R S H U D W L R Q V •Put the car on a car lift (000000).
• Remove the wheel (060103).
' L V D V V H P E O L Q J W K H E U D N H F D O L S H U1. Disconnect the connector signalling that the pads are worn:
• front brake caliper: 1 connector lefth side ( A-Fig.1).
• rear brake caliper: 1 connector right side ( B-Fig.1).
2. Unscrew the banjo bolt ( C-Fig.1) that secures the hose to the caliper. Protect the pipe to prevent excessive
E U D N H À X L G O H D N V 8 V H D S D Q W R F R O O H F W W K H À X L G
3 D \ D W W H Q W L R Q W R E U D N H À X L G O H D N V U L V N R I S D L Q W F R U U R V L R Q
Standard Front Carbon Ceramic Front
Standard Rear Carbon Ceramic Rear
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V
A) T K H E U D N H F D O L S H U
B) % U D N H F D O O L S H U E O H H G Q R ] ] O H
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Fig.3
C
'
C
'
C
(
(
C
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Standard Front Carbon Ceramic Front
Standard Rear Carbon Ceramic Rear3. Secure the hose to the caliper using the banjo bolt ( C-Fig.3) and insert new copper washers.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
4. Connect the connector signalling that the pads are worn:
• front brake caliper: 1 connector lefth side ( ' ) L J ).
• rear brake caliper: 1 connector right side ( ( ) L J ).
5. Bleed the brakes .
• Reassemble the wheel .
•
.
7 K H V H T X H Q F H I R U D V V H P E O L Q J W K H E U D N H F D O L S H U V L V W K H V D P H I R U E R W K W K H I U R Q W D Q G U H D U Z K H H O V
% O H H G W K H E U D N H F L U F X L W
% H Z D U H R I E U D N H À X L G O H D N V U L V N R I S D L Q W F R U U R V L R Q
Page 912 of 1659
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L714 06 15 05
Fig.1A
Carbon Ceramic
Standard
A
B
C
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% 5 $ . ( 6 $ 1 ' 3 $ ' 6 $ 6 6 ( 0 % / < 7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V $ 5 H D U E U D N H G L V F N D V V H P E O \ % ) U R Q W E U D N H G L V F N D V V H P E O \ & 3 D G V D V V H P E O \
•Replace on all of the wheels and use original components only.
• 7 K H F D U K D V W Z R W \ S H V R I E U D N H V V W D Q G D U G D Q G F D U E R Q F H U D P L F
' 2 1 2 7 $ 6 6 ( 0 % / ( 6 7 $ 1 ' $ 5 ' & 2 0 3 2 1 ( 1 7 6 2 1 & $ 5 % 2 1 & ( 5 $ 0 , & % 5 $ . , 1 * 6 < 6 7 ( 0 6
$ ) 5 2 1 7 % 5 $ . ( 6 ' , 6 . 1. Position the brake disk and lock it into place using the centering screw ( A-Fig.1).
• Assemble the brake caliper (060705).
• Reassemble the wheel (060105).
• Run in the brake pads and disks (061512).
• 3 R V L W L R Q W K H G L V N V V W D Q G D U G R Q W K H K X E V V R W K D W W K H V L G H R I W K H G L V N Z L W K W K H D U U R Z L V I D F L Q J
toward the outside of the car and the arrow (B-Fig.1) is facing the direction in which the wheel turns.
•
2 Q W K H F D U E R Q F H U D P L F E U D N L Q J V \ V W H P W K H U R W D W L R Q G L U H F W L R Q D U U R Z D Q G W K H V L G H R I D V V H P E O \ / / H I W 5 5 L J K W L V L Q G L F D W H G R Q W K H G L V N & ) L J
' R Q R W E X P S R U G D P D J H W K H F D U E R Q F H U D P L F E U D N H G L V N V L Q D Q \ Z D \ Z K H Q K D Q G O L Q J W K H P
Page 913 of 1659
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Fig.2
A
Carbon Ceramic
Standard
A
B
C
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% 5 ( $ 5 % 5 $ . ( 6 ' , 6 . 1. Position the brake disk and lock it into place using the centering screw ( B-Fig.2).
• Assemble the brake caliper (060705)and the parking brake (060205) W K H S D U N L Q J E U D N H L V ¿ W W H G R Q W K H U H D U
wheels only).
• Reassemble the wheel (060105).
• Run in the brake pads and disks (061512).
• 3 R V L W L R Q W K H G L V N V V W D Q G D U G R Q W K H K X E V V R W K D W W K H V L G H R I W K H G L V N Z L W K W K H D U U R Z L V I D F L Q J
toward the outside of the car and the arrow (B-Fig.2) is facing the direction in which the wheel turns.
•
2 Q W K H F D U E R Q F H U D P L F E U D N L Q J V \ V W H P W K H U R W D W L R Q G L U H F W L R Q D U U R Z D Q G W K H V L G H R I D V V H P E O \ / / H I W 5 5 L J K W L V L Q G L F D W H G R Q W K H G L V N & ) L J
' R Q R W E X P S R U G D P D J H W K H F D U E R Q F H U D P L F E U D N H G L V N V L Q D Q \ Z D \ Z K H Q K D Q G O L Q J W K H P
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Fig.3 Fig.4
Carbon Ceramic
Standard
A
B
'
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
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5 ( $ 5 $ 1 ' ) 5 2 1 7 % 5 $ . ( 3 $ ' 6
$ V V H P E O L Q J 6 7 $ 1 ' $ 5 ' E U D N H S D G V R Q W R F D O L S H U V 1.
Using a set of pliers, insert the pads inside their seat.
2. Position the plates and secure the plates and pads using the pins ( A-Fig.3).
7 K H S O D W H V P X V W Q R W E H O R F N H G L Q W R S O D F H 7 K H U H V K R X O G E H D O L W W O H S O D \ D O R Q J W K H D [ L V R I W K H S L Q V
$ V V H P E O L Q J & $ 5 % 2 1 & ( 5 $ 0 , & E U D N H S D G V R Q W R F D O L S H U V 1. Using a set of pliers, insert the pads inside their seat.
2. Position the bracket ( B-Fig.4) on the caliper.
3. Insert and tighten the pin ( C-Fig.4) on the caliper.
4. Insert the retaining springs ( ' ) L J ) on the the calliper.
• Connect the connector for the pads (060705).
• Assemble the wheel (060105).
• Run in the brake pads and disks (061512).
• 7 K H S D G V R I W K H I U R Q W E U D N H F D O L S H U V K D Y H D U U R Z V W K D W L Q G L F D W H W K H O H I W V L G H D Q G W K H U L J K W V L G H % H
Y H U \ F D U H I X O W K H U H I R U H G X U L Q J D V V H P E O \ W R L Q V H U W W K H S D G V Z L W K W K H D U U R Z I D F L Q J W K H G L U H F W L R Q L Q which the wheel turns.
• 7 K H I U R Q W S D G V V K R X O G E H L Q V H U W H G U D G L D O O \ Z L W K U H V S H F W W R W K H E U D N H G L V N , I W K H \ D U H G L I ¿ F X O W W R
L Q V H U W G R Q R W I R U F H W K H S D G L Q W R W K H F D O L S H U ( [ W U D F W L W D Q G W U \ D J D L Q D W W K H F R U U H F W D Q J O H
Page 915 of 1659
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L714 06 15 05
Fig.6
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Fig.5
C
A
B
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3 $ 5 . , 1 * % 5 $ . ( 3 $ ' 6
1. Position the pads on the calliper.
2. Insert the calliper ( A-Fig.5) and pads ( B-Fig.5) on the disk together.
3. 7 L J K W H Q W K H E R O W V C-Fig.5) securing the calliper.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D
4. Position the spring ( ' ) L J ) in its housing.
5 , Q V H U W W K H S L Q V ( ) L J ) on the calliper.
6. Use a pair of pliers to attach the parking brake cable ( F-Fig.7).