tow LAMBORGHINI GALLARDO 2009 Workshop Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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![LAMBORGHINI GALLARDO 2009 Workshop Manual 2
L714 01 21 03
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L714 01 21 03
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L714 01 21 03
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Remove the tank mounting bracket ( ' ) L J ) by loosening the 2 screws ( ( ) L J ).
4. Detach the water cooling circuit tank from the mounting bracket ( F-Fig.3) and pull it out towards the vehicle
passenger compartment.
5. Remove the tank.
To remove the bracket ( F-Fig.3), loosen the 2 screws ( G-Fig.3).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
* $ & F R P S U H V V R U G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the vehicle engine (010003).
• Remove the left exhaust manifold (013103).
' L V D V V H P E O L Q J W K H F R P S U H V V R U 1. Disconnect the delivery pipes ( $ ) L J ) and the intake pipes ( % ) L J ) from the compressor by removing the
screws ( & ) L J ).
2. Disconnect the connector ( ' ) L J ).
3. Remove the 3 screws ( ( ) L J ) that secure the compressor to the engine.
1 R W H
: K H Q U H P R Y L Q J W K H ¿ [ L Q J V F U H Z V E H V X U H W R D O V R U H P R Y H W K H F R Q Q H F W R U V X S S R U W E U D F N H W ( ) ) L J ).
4. Remove the clamp ( * ) L J ), releasing its rubber covering ( + ) L J ).
5. Extract the compressor complete with the control shaft toward the front part of the car.
6. Disassemble the shaft, loosening the lock nut ( , ) L J ) and unscrewing the shaft from the compressor’s
housing.
Page 554 of 1659
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L714 02 60 03
) L J
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I2I1
) L J
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I1I2
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I1I2
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3.
/ R R V H Q W K H V S H F L ¿ F V F U H Z V W R G L V F R Q Q H F W W K H W Z R D L U F R Q G L W L R Q L Q J V \ V W H P S L S H V I1and I2and the three heating
system pipes ( ' ) L J ).
4. Working inside the passenger compartment, remove the pipe assembly ( ( ) L J ) by applying enough force
towards the inside.
5 . Remove the 2 air conditioning system pipes I1and I2from the seal ( ) ) L J ).
Page 603 of 1659
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) L J
) L J
G
) L J
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3.
2 Q W K H X Q G H U Q H D W K R I W K H Y H K L F O H O R R V H Q W K H V S H F L ¿ F V F U H Z V W R G L V F R Q Q H F W W K H W Z R D L U F R Q G L W L R Q L Q J V \ V W H P
pipes ( ' ) L J ) and disconnect the three heating system pipes ( & & D Q G & ) from connection pipe C4.
4. Working inside the passenger compartment, remove the pipe assembly ( ( ) L J ) by applying enough force
towards the inside. 5. Remove the two air conditioning system pipes ( ) ) L J ) and the heating system pipes ( O O O D Q G O ) from
the gasket ( * ) L J ).
6. Take the assembly apart and remove the individual pipes ( O O O D Q G O ) ( ) L J ).
Page 623 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
O-RING SEALS
Lubricate O-RING seals at assembly to prevent twisting that would impair correct sealing.
SEALING COMPOUNDS
) R U P D W F K L Q J V X U I D F H V L G H Q W L ¿ H G E \ ; X V H F R P S R X Q G / 2 & 7 , 7 ( R U V L P L O D U R Q H
Clean matching surface as follows prior, smearing compound:
• remove old deposits using a metal brush;
• degrease surfaces by one the following cleaners: trichloroethylene, kerosene or a warm water and soda solu-
tion.
BEARINGS
When assembling them it is advisable to proceed as follows: • K H D W W K H P D W W R ½ & E H I R U H ¿ W W L Q J R Q U H O H Y D Q W V K D I W V
• cool them before inserting in relevant external position.
SPRING PINS
When using spring pins be sure that lengthwise slot be positioned toward stress on pin.
& R L O S L Q V G R Q I W U H T X L U H V S H F L ¿ F S R V L W L R Q
( Q Y L U R Q P H Q W V D I H J X D U G V
Dispose of worn and replaced materials according to local regulation.
Page 784 of 1659
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L714 05 04 00
Fig.1
Fig.3
Fig.2
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Camber
This is the wheel’s camber with respect to a plane perpendicular to the ground (
Fig.1). The camber may be positive
(the vehicle’s wheels are “open” toward the top) or negative (the wheels appear open toward the bottom). The
camber affects roadholding and driving comfort. The adjustment values were designed to obtain the best compromise between roadholding and comfort. Strut caster
This is the angle that forms the steering axis of the wheel projected on the longitudinal vertical plane with respect to
the transversal vertical plane passing through the wheel axle ( Fig.2). When this angle is positive the steering axis
meets the ground in front of the vertical axis; momentum is therefore created that tends to realign the wheels.
Toe-in
This is the angle formed between the equatorial planes of the wheels of an axle and the vertical-longitudinal plane
passing through the middle of the vehicle ( Fig.3). The angle is positive when the directions of the two wheels
converge at a point in front of the vehicle. It is negative when the point of convergence is behind the vehicle. In order
to improve vehicle stability, the toe-in of the wheels is kept positive.
Page 838 of 1659
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L714 06 01 05
Fig.9
) L J
A
% %
Fig.10
C
%
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' $ V V H P E O L Q J W K H W L U H S U H V V X U H V H Q V R U V
1 R W H
Check that there are no burrs or corrosion on the hole ( $ ) L J ) where the valve is inserted.
1. Insert the valve ( % ) L J ) with the head (which contains the threaded hole for connecting the TPMS sensor)
facing toward the inside of the rim.
2. Insert the torsion bar ( C-Fig.10) in the valve’s hole ( % ) L J ).
Then insert the washer and nut and secure the valve using the torque wrench. 9 D O Y H D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
Page 912 of 1659
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L714 06 15 05
Fig.1A
Carbon Ceramic
Standard
A
B
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% 5 $ . ( 6 $ 1 ' 3 $ ' 6 $ 6 6 ( 0 % / < 7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V $ 5 H D U E U D N H G L V F N D V V H P E O \ % ) U R Q W E U D N H G L V F N D V V H P E O \ & 3 D G V D V V H P E O \
•Replace on all of the wheels and use original components only.
• 7 K H F D U K D V W Z R W \ S H V R I E U D N H V V W D Q G D U G D Q G F D U E R Q F H U D P L F
' 2 1 2 7 $ 6 6 ( 0 % / ( 6 7 $ 1 ' $ 5 ' & 2 0 3 2 1 ( 1 7 6 2 1 & $ 5 % 2 1 & ( 5 $ 0 , & % 5 $ . , 1 * 6 < 6 7 ( 0 6
$ ) 5 2 1 7 % 5 $ . ( 6 ' , 6 . 1. Position the brake disk and lock it into place using the centering screw ( A-Fig.1).
• Assemble the brake caliper (060705).
• Reassemble the wheel (060105).
• Run in the brake pads and disks (061512).
• 3 R V L W L R Q W K H G L V N V V W D Q G D U G R Q W K H K X E V V R W K D W W K H V L G H R I W K H G L V N Z L W K W K H D U U R Z L V I D F L Q J
toward the outside of the car and the arrow (B-Fig.1) is facing the direction in which the wheel turns.
•
2 Q W K H F D U E R Q F H U D P L F E U D N L Q J V \ V W H P W K H U R W D W L R Q G L U H F W L R Q D U U R Z D Q G W K H V L G H R I D V V H P E O \ / / H I W 5 5 L J K W L V L Q G L F D W H G R Q W K H G L V N & ) L J
' R Q R W E X P S R U G D P D J H W K H F D U E R Q F H U D P L F E U D N H G L V N V L Q D Q \ Z D \ Z K H Q K D Q G O L Q J W K H P
Page 913 of 1659
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L714 06 15 05
Fig.2
A
Carbon Ceramic
Standard
A
B
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% 5 ( $ 5 % 5 $ . ( 6 ' , 6 . 1. Position the brake disk and lock it into place using the centering screw ( B-Fig.2).
• Assemble the brake caliper (060705)and the parking brake (060205) W K H S D U N L Q J E U D N H L V ¿ W W H G R Q W K H U H D U
wheels only).
• Reassemble the wheel (060105).
• Run in the brake pads and disks (061512).
• 3 R V L W L R Q W K H G L V N V V W D Q G D U G R Q W K H K X E V V R W K D W W K H V L G H R I W K H G L V N Z L W K W K H D U U R Z L V I D F L Q J
toward the outside of the car and the arrow (B-Fig.2) is facing the direction in which the wheel turns.
•
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Page 1203 of 1659
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4. Remove the screws ( ( ) L J ) that secure the triangular LH and RH guards to the seat and remove both
guards.
5. Detach the seatback covering from the side airbag housing.
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Cars with VIN < 1916:The seatback covering in the side airbag area is glued to the airbag’s housing. Be
careful not to tear it during removal.
Cars with VIN >= 1916:The seatback covering in the side airbag area is secured by means of slots and tabs.
To remove it, raise the tabs and remove the covering.
6. Remove the seatback covering, starting from the back and pulling toward the front.
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The covering is attached to the padding with Velcro. The part of the Velcro attached to the padding (with
glue or staples) can easily become detached. Remove the covering slowly while holding the Velcro partattached to the padding in place.
7. Remove the seatback’s padding by pulling it upward.