LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: MURCIÉLAGO, Model: LAMBORGHINI MURCIÉLAGO 2009Pages: 1173, PDF Size: 98.14 MB
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Fig.1
A
B
C
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
9 D O Y H V R Y H U K D X O 3 U H O L P L Q D U \ R S H U D W L R Q V •Extract the two camshafts (010903).
•
Remove the tappets and the valve unit from their housings (010903)and place them in the correct order on the
workbench so it is possible to re-establish their original positions when they are reassembled.
2 Y H U K D X O
1. Check the head valve ( A-Fig.1) and the seat ( B-Fig.1) conditions; if necessary, replace the valve or remake the
seat.
To clean the valves, proceed as follows:
•position the valve on a pillar drill. Before securing the valve to the drill, wrap tin foil around the drill-
valve contact area on the valve.
• Start the pillar drill.
• While the valve is turning, clean with a scouring pad.
• Remove the valve from the drill and wash completely.
7 D N H F D U H Q R W W R V S R L O W K H Y D O Y H V W H P .
2. Check the valve guides ( C-Fig.1) and the oil seal ( D-Fig.1) wear; if necessary, replace the valve guide following
W K H W H F K Q L F D O V S H F L ¿ F D W L R Q V D O Z D \ V U H S O D F H W K H V H D O
3. Clean the tappet, spring and shim pack ( E-Fig.1) in the following order:
a. Wash.
b. Remove grease.
c. Blow.
• Reassemble the tappets and the valve unit in their housings (010905), placing them in the correct order.
• Assemble the two camshafts (010905).
Lubricate with oil during the assembly procedure.
•Shim the valves (010902).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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manifold on a regular basis.
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Fig.1
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
A) Oil pump chain 3 U H U H T X L V L W H V •
Heads removed (010303).
• Timing system cover removed (019003).
Oil pump chain
1. Unscrew the two bolts with washer ( A-Fig.1) and remove the oil pump chain tightener.
2. Unscrew the bolt that secures the toothed wheel to the oil pump and remove the chain from the engine pinion.
3. Check the chain, oil pump reel and engine pinion conditions; replace the oil pump reel unscrewing the bolt and
locking it.
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V A) Oil pump chain % 2 L O S X P S
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Fig.2 Fig.3
A
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® Automobili Lamborghini S.p.A.
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Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% 2 L O S X P S 3 U H U H T X L V L W H V •
This operation is possible only if the power train is on the laboratory test wheel (010003).
• Timing system cover removed (019003).
• Oil pump chain removed (019003).
3 X P S D Q G R L O G U D I W S L S H
1. Remove the oil pan and its gasket from the lower part of the crankcase (011703).
2. Unscrew the oil draft pipe mounting screw ( A-Fig.2) to the lower part of the crankcase.
3. Unscrew the 2 socket head screws and the hexagonal-head screw ( % ) L J ) which mount the oil pump to the
lower part of the crankcase.
4. Take the oil pump with the draft pipe out of the lower part of the crankcase.
5. Remove the oil draft pipe from the pump.
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Fig.1
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V A) Oil pump chain % 2 L O S X P S Oil pump chain
1.
Assemble the chain on the oil pump crown gear and the engine pinion.
2. Assemble the oil pump (with chain) reel by tightening the relative bolt.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
3. Insert the oil pump chain tightener and tighten the two bolts with washer ( $ ) L J ).
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Fig.2 Fig.3
A
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® Automobili Lamborghini S.p.A.
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% 2 L O S X P S
1.
Install the oil draft pipe on the pump inserting a new gasket
( $ ) L J ); tighten by hand as necessary.
2. Arrange the assembly in the crankcase and tighten the draft pipe screw on the lower part of the crankcase;
tighten by hand as necessary.
3. Fasten the pump by means of the 3 screws
( % ) L J );
Tightening torque G with medium thread stop.
4. Install new O-rings on the pump delivery.
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Fig.1
C
Fig.2
A
B
C
A
B
D
® Automobili Lamborghini S.p.A.
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$ ' L V D V V H P E O L Q J W K H Y D U L D E O H Y D O Y H W L P L Q J F R Y H U
) R U H D F K F R Y H U
1.
Remove the 2 solenoid valves that activate the variable valve timing mechanism ( A-Fig.1).
2. Unscrew the 8 screws ( B-Fig.1) of the variable valve timing cover and remove the cover ( C-Fig.1).
1 2 7 (
Remove the silicone from the cover’s inside surface ( D-Fig.2).
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V A.
' L V D V V H P E O L Q J W K H Y D U L D E O H Y D O Y H W L P L Q J F R Y H U
B. ' L V D V V H P E O L Q J W K H Y D U L D E O H Y D O Y H W L P L Q J P H F K D Q L V P
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Fig.4
A
Fig.3
BC
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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B.
' L V D V V H P E O L Q J W K H Y D U L D E O H Y D O Y H W L P L Q J P H F K D Q L V P
3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the intake manifold (012903).
• Remove the ignition coils and the heads cover (010303).
• Secure the special head timing tools (000200-12c)onto both camshafts (010902).
Disassembly
) R U H D F K F \ O L Q G H U E D Q N
1. Loosen the bolts of the variable valve timing mechanisms ( A-Fig.3).
2. Remove the cap ( B-Fig.4) to access and unscrew the screw ( C-Fig.4).
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Fig.5 Fig.6
D
(
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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4. Completely unscrew the variable valve timing bolts.
5. Remove the two variable valve timing mechanisms and appropriately secure the upper timing chain ( ( ) L J ).
1 2 7 (
DO NOT MOVE THE ENGINE after removing the variable valve timing mechanisms.
3.
Disassemble the hydraulic tightener ( D-Fig.5).
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Fig.2
B
Fig.1
D
C
B
D
C
A
® Automobili Lamborghini S.p.A.
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$ $ V V H P E O L Q J W K H Y D U L D E O H Y D O Y H W L P L Q J F R Y H U
) R U H D F K F R Y H U
1.
Apply silicone ( A-Fig.1) onto the cover’s inside surface.
2. Position the variable valve timing cover ( B-Fig.2) and secure it using the 8 screws ( C-Fig.2).
3. Secure the 2 solenoid valves that activate the variable valve timing mechanism ( D-Fig.2).
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V A.
$ V V H P E O L Q J W K H Y D U L D E O H Y D O Y H W L P L Q J F R Y H U
B. $ V V H P E O L Q J W K H Y D U L D E O H Y D O Y H W L P L Q J P H F K D Q L V P