Rear seal LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: MURCIÉLAGO, Model: LAMBORGHINI MURCIÉLAGO 2009Pages: 1173, PDF Size: 98.14 MB
Page 143 of 1173
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L824 00 88 00
Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order numberService managerNumber plateRegistration date
Engine number Gearbox numberGearbox typeKm/Mls
VIN ModelModel YearDate
Mechanic’s name Delivery dateCar numberType of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Steering tie rod heads: ensure the steering tie rod heads are properly secured and ensure the clearance is correct. Check the bellow seals
Exhaust system: visual check to ensure there are no leaks and/or damage
8 Q G H U E R G \ Y L V X D O F K H F N W R H Q V X U H W K H U H L V Q R G D P D J H D Q G W K D W W K H ¿ [ L Q J G H Y L F H V D Q G S L S H V K D Y H Q R W E H F R P H O R R V H : K H H O V D Q G W \ U H V
: K H H O ¿ [ L Q J V F U H Z V H Q V X U H W K H W L J K W H Q L Q J W R U T X H L V F R U U H F W
Front left tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Front right tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Rear left tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Rear right tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________ ) L Q D O M R E V
Climate control system check the climate control system functions correctly
Navigator (if present)/Radio: check the navigator and/or radio function correctly
Page 300 of 1173
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L824 01 28 00
Fig.4A
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Injectors
The task of the injector is to deliver the amount of fuel required for the engine operation: The fuel is injected into theintake duct, immediately upstream of the intake valves.
As the pressure differential is constant between inside and outside the injector (due to the regulator), the quantity of
fuel delivered, with the same electric power depends only on the opening time, established by the control unit.
The injector is the “top-feed” type with the fuel supplied from the rear of the body ( H-Fig.4), where the electric
winding ( ' ) L J ) is also located, connected to connector ( ( ) L J ). The needle ( % ) L J ), integral with the anchor
( C-Fig.4 ), is thrust against the seal seat by a spring ( I-Fig.4).
: K H Q F X U U H Q W S D V V H V W K U R X J K W K H Z L Q G L Q J W K H P D J Q H W L F ¿ H O G F U H D W H G D W W U D F W V W K H D Q F K R U C-Fig.4) and as a
consequence the needle ( % ) L J R S H Q V W K H L Q M H F W R U D Q G W K H I X H O À R Z V W K U R X J K
When the current ceases, the shutter is called back into position by the spring ( I-Fig.4).
, Q M H F W R U ) L J
1. Snug
2. Needle
3. Magnetic anchor
4. Winding
5. Connector
6. Filter
7. Spring thruster
8. Body
9. Return spring
Page 350 of 1173
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L824 01 90 03
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ 7 L P L Q J V \ V W H P F R Y H U G L V D V V H P E O \ 3 U H U H T X L V L W H V
1 R W H
7 K L V S U R F H G X U H F D Q R Q O \ E H F D U U L H G R X W D I W H U W K H H Q J L Q H K D V E H H Q U H P R Y H G I U R P W K H F D U
• Auxiliary belt removed (010103).
• Water pump removed (012203).
• Air conditioning system compressor support removed (026003).
• Alternator and its support removed (090303).
• Rear differential removed (050903).
' L V D V V H P E O \
1. 5 H P R Y H W K H R L O ¿ O W H U V X S S R U W (013003).
2. 8 Q V F U H Z W K H W Z R V F U H Z V X Q G H U W K H R L O ¿ O W H U V X S S R U W
3. Unscrew the auxiliary belt pulley mounting bolt and its washer.
4. 5 H P R Y H W K H D X [ L O L D U \ E H O W S X O O H \ E \ P H D Q V R I D V S H F L ¿ F S X O O H U
5. Remove the auxiliary pulley belt tensioner.
6. Remove the heads (010303).
7. Remove the cover mounting nuts with washers and remove the cover.
8. Remove the auxiliary belt pulley oil seal from timing system cover.
1 R W H
7 L P L Q J V \ V W H P F R Y H U K H D G V D Q G F U D Q N F D V H D U H D G D S W H G S L H F H V L I R Q H R I W K H P L V U H S O D F H G V S H F L ¿ F
P H F K D Q L F D O L Q W H U Y H Q W L R Q L V Q H H G H G W R U H F R Y H U S H U I H F W O H D N W L J K W Q H V V
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R G L V D V V H P E O H
$ 7 L P L Q J V \ V W H P F R Y H U %
Timing system chain
Page 427 of 1173
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L824 03 01 00
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Transmission to rear propeller shaftA. Transmission driven gear to rear propeller shaft
% Bearing
C. Countershaft
' Driving gear
( Main shaft
) Clutch housing
* Clutch assembly
H. Countershaft ring nut
I. Countershaft roller bearing
L. Oil seal
0 Ball bearing
Page 589 of 1173
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L824 05 09 00
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Rear differential
The rear differential is driven directly by the gearbox transmission gear and the shaft by the engine crankcase side.
The rear differential is partially self-locking.A. 5 H D U G U L Y H À D Q J H
B. Pinion ring nut
C. Pinion taper bearings
D. Pinion
E. Differential
F. Differential carrier cover
G. Silentblock
H. Crown
I. Differential roller bearings
L. ' L I I H U H Q W L D O À D Q J H
M. ' L I I H U H Q W L D O À D Q J H V K L P V
N. $ [ O H V K D I W À D Q J H E H D U L Q J
O. $ [ O H V K D I W À D Q J H
P. Differential carrier
Q. Pinion height shim
R. Pinion taper bearing spacer
S. Oil seal
T. Rear propeller shaft
Page 789 of 1173
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L824 08 37 05
) L J D ) L J
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
L) Assembling the door seals
1.
Position a strip of butyl inside the ducts where the seals are to be inserted.
2. Position the front seal ( $ ) L J ), the rear seal ( % ) L J D) and the
upper seal( & ) L J D ) inside the ducts.
• Assemble the weatherstrip 3 R L Q W * .
• Assemble the door glass 3 R L Q W 0 .
• $ V V H P E O H W K H K R X V L Q J S D Q H O V O D U J H V P D O O F D U K L ¿ V \ V W H P O R X G V S H D N H U 3 R L Q W $ .
• Assemble the door cover (086805).
• $ V V H P E O H W K H F D U K L ¿ V \ V W H P O R X G V S H D N H U (097505).
Page 799 of 1173
4
L824 08 45 05
) L J
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7.
Assemble a suitable support ( ' ) L J ) in the passenger compartment to hold the rear window in place.
8. Using double-sided tape, attach the 6 shims to the inside of the window:
•4 at the corners
• 2 at the midpoint at the top and bottom
10. Position the rear window ( + ) L J
), taking care that the silicone does not internally extend beyond the edge.
11. After the window has been centered, press the edges so that the silicone adheres well.
12. Hold the rear window in place on the car using a suitable support.
9.
Distribute the BETASEAL 1965 silicone ( ( ) L J
) along the internal edge of the rear window using the provided
spout ( ) ) L J ) preformed by means of the special pliers ( * ) L J ) with an opening 10 mm high and 5 mm
wide.
Page 801 of 1173
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L824 08 45 05
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7.
Distribute the BETASEAL 1965 silicone ( ( ) L J ) along the inside edge of the rear side window using the
provided spout ( ) ) L J ) preformed by means of the special pliers ( * ) L J ) with an opening 10 mm high and
5 mm wide.
8. Position the rear side window ( + ) L J ) inside previously-assembled housings, taking care that the silicone
does not internally extend beyond the edge.
9. After verifying the rear side window’s correct position, hold it in place on the car using the special cloth tape.
Page 916 of 1173
Automobili LamborghiniENGLISHAction plan paint shop: All Paint shop'sSubject: Quality, Painting, FinishStand: 08.08.05
ResponsibleSubjectPossible mistakesPreventive MeasureArea
DeliveryDirty carbodiesCheck carbodies at delivery for damage, cover carbodyCompleted Body EDP rough, dirty, sandmarks, overcoated Check EDP for sandmarks, dirt, inclusions, runouts, rust spots, measure filmbuild
EDP runouts and EDP deposits on frame; corrosion Check carbon parts for free visible carbon, scratches, pores, dents, holes, repaired areas
Porosity on carbon parts Check stopped areas
free visible carbon (sanded edges etc.) Check steel parts for damage, dents, scratches, sandmarks, edges
EP-primer rough, repaired, with defects Check EP-primer for good surface and no defects
defects from substrate, holes, dents Decide which defects can be repaired without excessive efforts
steel parts with bumps, dents, scratches, sandmarks Record Defects on a "car body sheet"scratches on parts Inform suppliers and Lamborghini about defects
proper sealing of carbody For gross damage, decide with Lamborghini how to handle removal of damage
Preparationdefects in and below EDP not repairedbefore start of work, clean car body thoroughly.Steel parts porosity on stopped parts detect defects in and on EDP and on metal substrate, repair completely visible sandmarks on surface If gross damage, inform Lamborghini and suppliers
bad paint adhesion at edges and corners detect defects in and on carbon parts, repair completely If gross damage, inform Lamborghini and suppliers
Carbon parts porosity from carbon, Keep stopped areas as small as possible, keep sanding surfacer filmbuild low
no sufficient contact between EP-primer and carbon Avoid pores in sanding surfacer, no coarse sandmarks, final sanding fine
scratches, cavities, holes, open carbon, (eg: P80, P120, P180, P240), use control dust (3M).
sanding surfacer under EP-primer, EP-primer rough with Sand all areas, corners, edges fine (P240)
repaired areas, free visible carbon fibers Sand all edges and corners thoroughly (3M Sanding Pad) Don't touch bare metal with naked hands, primer metal with wash primer
Sand bare carbon areas after sanding with EP-primer before application of PU-primerDo not sand through to bare carbon again!
before PU-primer / Wash-primer application clear surface very good, degrease and let dryCheck for defects and repair them as final stepDocument all your actions to this stage
PreparationWrong primer on wrong materialChoose primer material according to substrate (Metal / Carbon)Primer Application Mixup of single primer components Make primer preparation according to technical datasheetPreparation of material mix not according to procedure Do not exceed shelf life and open time
shelf life of material exceeded Watch film builds, do not exceed maximum filmbuild
surface not properly cleaned / dusty Keep flash-off time between coatings within spec, do not shorten or lenghten!
drying temperature too low / too high Keep drying times and drying temperatures
baking temperature too low / too high Check if surface is cleaned before primer application
film build too low / too high Make final check for defects, repair defects
flash-off time not according to procedure Document all your actions to this stage
PreparationPores from substrateFind all pores and fill before sandingPrimer sanding / grinding still visible sandmarks from substrate To make defects and sandmarks visible: use structure control dust (3M)runouts in primer / rough areas Sand runouts from the material separate from the sanding step. dirt inclusions Do not use coarse sandpaper (sand with P400 / P500)
Sand all edges and corners properlyDe-dust carbody after sanding from inside and outside and clean thoroughlyAfter masking, clean car body again.Make final check for defects, repair defectsDocument all your actions to this stage
Quality Control ReceivingGoods Preparation Area, before Primer Application Preparation Area, Paint technician Preparation, before painting
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