maintenance schedule Lancia Thema 2013 Owner handbook (in English)

TABLE OF CONTENTS
1INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32THINGS TO KNOW BEFORE STARTING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93UNDERSTANDING THE FEATURES OF YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1535STARTING AND OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1916WHAT TO DO IN EMERGENCIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2537MAINTAINING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2698MAINTENANCE SCHEDULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3099INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
1

WARNING!
Using tires of different size and type
(M+S, Snow) between front and
rear axles can cause unpredictable
handling. You could lose control
and have a collision.CAUTION!
To avoid damage to your vehicle or
tires, observe the following precau-
tions:
Because of restricted traction de-
vice clearance between tires and
other suspension components, it is
important that only traction de-
vices in good condition are used.
Broken devices can cause serious
damage. Stop the vehicle immedi-
ately if noise occurs that could in-
dicate device breakage. Remove
the damaged parts of the device
before further use. Install device as tightly as pos-sible and then retighten after
driving about ½ mile (0.8 km).
 Do not exceed 48 km/h.
(Continued)
CAUTION!(Continued)
 Drive cautiously and avoid severe turns and large bumps, especially
with a loaded vehicle.
 Do not drive for prolonged period on dry pavement.
Observe the traction device manu-
facturer’s instructions on the
method of installation, operating
speed, and conditions for use. Al-
ways use the suggested operating
speed of the device manufactur-
er’s if it is less than 48 km/h. Do not use traction devices on a compact spare tire.
NOTE:
In order to avoid damage
to tires, chains, and your vehicle do
not drive for a prolonged period on
dry pavement. Observe the tire
chain manufacturer's instructions
on method of installation, operating
speed, and conditions for usage.
Always use the lower suggested operat-
ing speed if both the chain manufac-
turer and vehicle manufacturer suggest
a maximum speed. This notice applies
to all chain traction devices, including
link and cable (radial) chains.
TIRE ROTATION
RECOMMENDATIONS
Tires on the front and rear axles of
vehicles operate at different loads and
perform different steering, driving,
and braking functions. For these rea-
sons, they wear at unequal rates.These effects can be reduced by timely
rotation of tires. The benefits of rotation
are especially worthwhile with aggres-
sive tread designs such as those on all
season type tires. Rotation will increase
tread life, help to maintain mud, snow,
and wet traction levels, and contribute
to a smooth, quiet ride.Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
The reasons for any rapid or unusual
wear should be corrected prior to ro-
tation being performed.
233

ONBOARD DIAGNOSTIC
SYSTEM — OBD II
Your vehicle is equipped with a so-
phisticated onboard diagnostic sys-
tem called OBD II. This system moni-
tors the performance of the emissions,
engine, and automatic transmission
control systems. When these systems
are operating properly, your vehicle
will provide excellent performance
and fuel economy, as well as engine
emissions well within current govern-
ment regulations.
If any of these systems require service,
the OBD II system will turn on the
“Malfunction Indicator Light (MIL).”
It will also store diagnostic codes and
other information to assist your ser-
vice technician in making repairs. Al-
though your vehicle will usually be
drivable and not need towing, see
your authorized dealer for service as
soon as possible.
CAUTION!
 Prolonged driving with the MILon could cause further damage
to the emissions control system. It
could also affect fuel economy
and driveability. The vehicle
must be serviced before any emis-
sions tests can be performed.
 If the MIL is flashing while the engine is running, severe catalytic
converter damage and power loss
will soon occur. Immediate ser-
vice is required.
REPLACEMENT PARTS
Use of genuine parts for normal/
scheduled maintenance and repairs is
highly recommended to ensure the
designed performance. Damage or
failures caused by the use of parts
which are not quality-equivalent to
genuine parts for maintenance and
repairs will not be covered by the
manufacturer’s warranty. MAINTENANCE
PROCEDURES
The pages that follow contain the
re-
quired maintenance services deter-
mined by the engineers who designed
your vehicle.
Besides those maintenance items
specified in the fixed maintenance
schedule, there are other components
which may require servicing or re-
placement in the future.
CAUTION!
Failure to properly maintain your
vehicle or perform repairs and ser-
vice when necessary could result
in more costly repairs, damage to
other components or negatively
impact vehicle performance. Im-
mediately have potential malfunc-
tions examined by an authorized
dealership or qualified repair cen-
ter.
(Continued)
273

CAUTION!(Continued)
 Car maintenance should be done at a LANCIA Dealership. For
routine and minor maintenance
operations you wish to carry out
yourself, we do recommend you
have the proper equipment,
genuine LANCIA spare parts and
the necessary fluids; do not how-
ever carry out these operations if
you have no experience.
 Your vehicle has been built with improved fluids that protect the
performance and durability of
your vehicle and also allow ex-
tended maintenance intervals. Do
not use chemical flushes in these
components as the chemicals can
damage your engine, transmis-
sion, power steering or air condi-
tioning. Such damage is not cov-
ered by the New Vehicle Limited
Warranty. If a flush is needed be-
cause of component malfunction,
use only the specified fluid for the
flushing procedure. ENGINE OIL – GASOLINE
ENGINE
Checking Oil Level
To assure proper lubrication of your
vehicle's engine, the engine oil must
be maintained at the correct level.
The best time to check the engine oil
level is about five minutes after a fully
warmed up engine is shut off or before
starting the engine after it has sat
overnight.
Checking the oil while the vehicle is
on level ground will improve the ac-
curacy of the oil level readings. Main-
tain the oil level in the SAFE level
range. Adding 0.95 Liter of oil when
the level is at the bottom of the SAFE
range will result in the level being at
the top of the SAFE range.
CAUTION!
Overfilling or underfilling the
crankcase will cause aeration or
loss of oil pressure. This could dam-
age your engine.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Change Engine Oil
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.Engine Oil Selection – 3.6L EngineSAE Grade 5W-30 SELENIA K
POWER fully synthetic engine oil that
meets FIAT Qualification 9.55535–
CR1 API SN, ILSAC GF-5 or equiva-
lent.
The engine oil filler cap also shows
the recommended engine oil viscosity
for your vehicle. For information on
engine oil filler cap location, refer to
“Engine Compartment” in “Main-
taining Your Vehicle” for further in-
formation.
274

ENGINE OIL – DIESEL
ENGINE
Engine Oil Selection – 3.0L
EngineCAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
SAE Grade 5W-30 SELENIA MUL-
TIPOWER C3 fully synthetic engine
oil that meets FIAT Qualification
9.55535 API SM/CF, ACEA C3 or
equivalent.
The engine oil filler cap also shows the
recommended engine oil viscosity for
your engine. For information on en-
gine oil filler cap location, refer to
“Engine Compartment” in “Main-
taining Your Vehicle” for further in-
formation. SYNTHETIC ENGINE OILS
You may use synthetic engine oils pro-
vided the recommended oil quality
requirements are met, and the recom-
mended maintenance intervals for oil
and filter changes are followed.
MATERIALS ADDED TO
ENGINE OILS
Do not add supplemental materials,
other than leak detection dyes, to the
engine oil. Engine oil is an engineered
product, and its performance may be
impaired by supplemental additives.
DISPOSING OF USED
ENGINE OIL AND FILTERS
Care should be taken in disposing of
used engine oil and oil filters from
your vehicle. Used oil and oil filters,
indiscriminately discarded, can pres-
ent a problem to the environment.
Contact your local authorized dealer,
service station, or governmental
agency for advice on how and where
used oil and oil filters can be safely
discarded in your area.
ENGINE OIL FILTER
The engine oil filter should be re-
placed with a new filter at every oil
change.
Engine Oil Filter Selection
The manufacturer's engines have a
full-flow type disposable oil filter. Use
a filter of this type for replacement.
The quality of replacement filters var-
ies considerably. Only high-quality
filters should be used to assure most
efficient service. LANCIA engine oil
filters are high-quality oil filters and
are recommended.
ENGINE AIR CLEANER
FILTER
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
WARNING!
The air induction system (air
cleaner, hoses, etc.) can provide a
measure of protection in the case of
engine backfire. Do not remove the
air induction system (air cleaner,
(Continued)
275

The filter is located in the fresh air inlet
under the hood, behind a removable
panel in the cowl on the passenger side
of the vehicle, next to the windshield
wipers. When installing a new filter,
ensure its proper orientation.1.
Remove the access door in the cowl
screen by pressing the retaining clips.
2. Unsnap both ends and lift the filter
access cover. 3. Remove the used filter.
4. Install the new filter with arrows
pointing in the direction of airflow,
which is toward the rear of the vehicle
(text and arrows on the filter will in-
dicate this).
5. Close the filter access cover.
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
BODY LUBRICATION
Locks and all body pivot points, in-
cluding such items as seat tracks, door
hinge pivot points and rollers, liftgate,
tailgate, sliding doors and hood
hinges, should be lubricated periodi-
cally with a lithium based grease to
assure quiet, easy operation and to
protect against rust and wear. Prior tothe application of any lubricant, the
parts concerned should be wiped
clean to remove dust and grit; after
lubricating excess oil and grease
should be removed. Particular atten-
tion should also be given to hood
latching components to ensure proper
function. When performing other un-
derhood services, the hood latch, re-
lease mechanism and safety catch
should be cleaned and lubricated.
The external lock cylinders should be
lubricated twice a year, preferably in
the Fall and Spring. Apply a small
amount of a high quality lubricant
directly into the lock cylinder.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
Access Door
Filter Access Cover
A/C Air Filter
278

With the engine at normal operating
temperature (but not running), check
the cooling system pressure cap for
proper vacuum sealing by draining a
small amount of engine coolant (anti-
freeze) from the radiator drain cock.
If the cap is sealing properly, the
engine coolant (antifreeze) will begin
to drain from the coolant recovery
bottle. DO NOT REMOVE THE
COOLANT PRESSURE CAP WHEN
THE COOLING SYSTEM IS HOT.
Cooling System – Drain, Flush,
And Refill
If the engine coolant (antifreeze) is
dirty or contains a considerable
amount of sediment, clean and flush
with a reliable cooling system cleaner.
Follow with a thorough rinsing to re-
move all deposits and chemicals.
Properly dispose of old engine coolant
(antifreeze).
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.Selection Of Coolant
Use only the manufacturer's recom-
mended engine coolant (antifreeze).
Refer to “Fluids, Lubricants, and
Genuine Parts” in “Maintaining Your
Vehicle” for further information.
CAUTION!
 Mixing of engine coolant (anti-
freeze) other than specified en-
gine coolant (antifreeze), may re-
sult in engine damage and may
decrease corrosion protection. If a
non-specified engine coolant (an-
tifreeze) is introduced into the
cooling system in an emergency, it
should be replaced with the speci-
fied engine coolant (antifreeze) as
soon as possible.
 Do not use plain water alone or alcohol-based engine coolant
(antifreeze) products. Do not use
additional rust inhibitors or anti-
rust products, as they may not be
compatible with the radiator en-
gine coolant (antifreeze) and may
plug the radiator.
(Continued)
CAUTION!(Continued)
 This vehicle has not been de- signed for use with Propylene
Glycol based engine coolant (an-
tifreeze). Use of Propylene Glycol
based engine coolant (antifreeze)
is not recommended.
Adding Coolant
Your vehicle has been built with an
improved engine coolant (antifreeze)
that allows extended maintenance in-
tervals. This engine coolant (anti-
freeze) can be used up to ten years or
240 000 km before replacement. To
prevent reducing this extended main-
tenance period, it is important that
you use the same engine coolant (an-
tifreeze) throughout the life of your
vehicle.
When adding engine coolant (anti-
freeze):
Use only high purity water such as
distilled or deionized water when
mixing the water/engine coolant (an-
tifreeze) solution. The use of lower
282

Points To Remember
NOTE: When the vehicle is
stopped after a few kilometers of
operation, you may observe vapor
coming from the front of the engine
compartment. This is normally a
result of moisture from rain, or
high humidity accumulating on
the radiator and being vaporized
when the thermostat opens, allow-
ing hot engine coolant (antifreeze)
to enter the radiator.
If an examination of your engine com-
partment shows no evidence of radia-
tor or hose leaks, the vehicle may be
safely driven. The vapor will soon dis-
sipate.
 Do not overfill the coolant recoverybottle.
Check engine coolant (antifreeze)
freeze point in the radiator and in
the coolant recovery bottle. If engine
coolant (antifreeze) needs to be
added, contents of coolant recovery
bottle must also be protected against
freezing.
 If frequent engine coolant (anti- freeze) additions are required, or if
the level in the coolant recovery
bottle does not drop when the en-
gine cools, the cooling system
should be pressure tested for leaks.
Maintain engine coolant (antifreeze)
concentration at 50% engine coolant
(antifreeze) (minimum) and dis-
tilled water for proper corrosion pro-
tection of your engine, which con-
tains aluminum components. Make sure that the radiator and coolant recovery bottle overflow
hoses are not kinked or obstructed.
 Keep the front of the radiator clean. If your vehicle is equipped with air
conditioning, keep the front of the
condenser clean.
 Do not change the thermostat for Summer or Winter operation. If re-
placement is ever necessary, install
ONLY the correct type thermostat.
Other designs may result in unsat-
isfactory engine coolant (anti-
freeze) performance, poor gas mile-
age, and increased emissions. BRAKE SYSTEM
In order to assure brake system per-
formance, all brake system compo-
nents should be inspected periodi-
cally. Refer to the “Maintenance
Schedule” for the proper maintenance
intervals.
WARNING!
Riding the brakes can lead to brake
failure and possibly an accident.
Driving with your foot resting or
riding on the brake pedal can result
in abnormally high brake tempera-
tures, excessive lining wear, and
possible brake damage. You would
not have your full braking capacity
in an emergency.CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
(Continued)
284

CAUTION!
 Using a transmission fluid otherthan the manufacturer's recom-
mended fluid may cause deterio-
ration in transmission shift qual-
ity and/or torque converter
shudder. Using a transmission
fluid other than that recom-
mended by the manufacturer,
and will require more frequent
fluid and filter changes. Refer to
“Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Ve-
hicle” for fluid specifications.
 If a transmission fluid leak oc-
curs, visit your authorized dealer
immediately. Transmission dam-
age may occur. Your authorized
dealer has the proper tools to ad-
just the fluid level accurately.
Fluid And Filter Changes
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
In addition, change the fluid and filter
if the transmission is disassembled for
any reason.
CAUTION!
Car maintenance should be done at
a LANCIA Dealership. For routine
and minor maintenance operations
you wish to carry out yourself, we
do recommend you have the proper
equipment, genuine LANCIA spare
parts and the necessary fluids; do
not however carry out these opera-
tions if you have no experience.
ALL WHEEL DRIVE (AWD)
(for versions/markets,
where provided)
The all wheel drive system consists of
a transfer case and front differential.
The exterior surface of these compo-
nents should be inspected for evi-
dence of fluid leaks. Confirmed leaks
should be repaired as soon as possible.
The transfer case fluid fill/inspection
plug is located in the middle of the
rear housing. To inspect the transfer
case fluid level, remove the fill/
inspection plug. The fluid level should
be even with the bottom of the hole.
Use this plug to add fluid as required. The front differential fill plug is lo-
cated on the outer cover near the half-
shaft attachment. To inspect the dif-
ferential fluid level, remove the fill
plug. The fluid level should be even
with or slightly below the bottom of
the hole.
REAR AXLE
For normal service, periodic fluid
level checks are not required. When
the vehicle is serviced for other rea-
sons the exterior surfaces of the axle
assembly should be inspected. If gear
oil leakage is suspected inspect the
fluid level. Refer to “Fluids, Lubri-
cants, and Genuine Parts” in “Main-
taining Your Vehicle” for further in-
formation.
Fluid Level Check
Check the fluid level by removing the
fill plug on the axle. The fluid level
should be at the bottom of the fill
hole. Add fluid, if necessary, to main-
tain the proper level. Refer to “Fluids,
Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for fur-
ther information.
287

Change Axle Fluid
Refer to the “Maintenance Schedule”
for the proper maintenance intervals.
APPEARANCE CARE AND
PROTECTION FROM
CORROSION
Protection Of Body And Paint
From Corrosion
Vehicle body care requirements vary
according to geographic locations and
usage. Chemicals that are sprayed on
trees and road surfaces during other
seasons, are highly corrosive to the
metal in your vehicle. Outside park-
ing, which exposes your vehicle to air-
borne contaminants, road surfaces on
which the vehicle is operated, extreme
hot or cold weather and other extreme
conditions will have an adverse effect
on paint, metal trim, and underbody
protection.
The following maintenance recom-
mendations will enable you to obtain
maximum benefit from the corrosion
resistance built into your vehicle.What Causes Corrosion?
Corrosion is the result of deterioration
or removal of paint and protective
coatings from your vehicle.
The most common causes are:
 Road salt, dirt and moisture accu-
mulation.
 Stone and gravel impact.
 Insects, tree sap and tar.
 Salt in the air near seacoast localities.
 Atmospheric fallout/industrial pol- lutants.
Washing
 Wash your vehicle regularly. Al- ways wash your vehicle in the shade
using a mild car wash soap, and
rinse the panels completely with
clear water.
 Use a high quality cleaner wax to protect your paint finish. Take care
never to scratch the paint.  Avoid using abrasive compounds
and power buffing that may dimin-
ish the gloss or thin out the paint
finish.
CAUTION!
Do not use abrasive or strong clean-
ing materials such as steel wool or
scouring powder that will scratch
metal and painted surfaces.
Special Care
 If you drive on salted or dusty roads or if you drive near the ocean, hose
off the undercarriage at least once a
month.
 It is important that the drain holes in the lower edges of the doors,
rocker panels, and cargo area be
kept clear and open.
 If you detect any stone chips or scratches in the paint, touch them
up immediately. The cost of such
repairs is considered the responsi-
bility of the owner.
288