AUX LAND ROVER DEFENDER 1999 Owner's Manual

ELECTRICAL
1
REPAIR BELT - AUXILLARY DRIVE
Service repair no - 86.10.03
Remove
1.Remove cooling fan.See COOLING SYSTEM,
Repair.
2.Release drive belt tensioner using a 15 mm ring
spanner and release belt from pulleys.
Refit
3.Clean drive belt pulley grooves and ensure
grooves are not damaged.
4.Fit new drive belt around pulleys, ensure belt is
correctly aligned in pulley grooves.
5.With assistance, hold tensioner fully clockwise
and fit drive belt around remaining pulley.
6.Fit cooling fan.See COOLING SYSTEM,
Repair.HARNESS - INJECTORS
Service repair no - 86.70.22
Remove
1.Remove camshaft cover gasket.See ENGINE ,
Repair.2.Disconnect engine harness from injector
harness.
3.Disconnect multiplugs from injectors.
4.Release injector harness from camshaft carrier
and remove harness.
Refit
5.Fit new’O’rings to injector harness connector.
6.Position harness and locate connector to
camshaft carrier.
7.Connect injector and engine harness multiplugs.
8.Fit camshaft cover gasket.See ENGINE ,
Repair.
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ELECTRICAL
3
REPAIR ALTERNATOR
Service repair no - 86.10.02
Remove
1.Remove auxilliary drive belt.See this Section.
2.Release cover and remove nut securing lead to
alternator.
3.Disconnect alternator multiplug.
4.Remove bolt (LH thread) and remove auxiliary
drive belt tensioner.
5.Remove bolt securing support stay to alternator.
6.Release clip securing lubrication drain hose to
vacuum pump.
7.Loosen vacuum pump lubrication pipe from
cylinder head and discard’O’ring.
8.Remove bolt securing alternator and release
from mounting bracket.
9.Disconnect hose from vacuum pump.
10.Remove alternator taking care not to damage
radiator cooling fins.
11.Remove 4 bolts, and remove vacuum pump from
alternator.
CAUTION: Plug the connections.
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86ELECTRICAL
4
REPAIR Refit
12.Clean mating face of alternator and vacuum
pump.
13.Fit vacuum pump to alternator and tighten bolts
to10 Nm (7 lbf.ft).
14.Position alternator and connect multiplug.
15.Connect vacuum hose and oil drain hose to
vacuum pump and secure clip.
16.With assistance align alternator to mounting
bracket and fit but do not tighten bolt.
17.Fit bolt securing support stay to alternator and
tighten to25 Nm (18 lbf.ft).
18.Tighten alternator to mounting bracket bolt to45
Nm (33 lbf.ft).
19.Using new’O’ring, fit and tighten lubrication pipe
union to10 Nm (8 lbf.ft).
20.Connect lead to alternator and tighten nut to6
Nm (4.4 lbf.ft).
21.Fit auxilliary drive belt tensioner and tighten bolt
to50 Nm (37 lbf.ft).
22.Fit auxilliary drive belt.See this Section.HORN - LH
Service repair no - 86.30.10
Remove
1.Remove LH headlamp.See this Section.
2.Disconnect horn multiplug.
3.Remove nut and remove horn from mounting
bracket.
Refit
4.Position horn, tighten securing and connect
multiplug.
5.Fit LH headlamp.See this Section.
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