headlamp LAND ROVER DEFENDER 1999 Owner's Manual

ELECTRICAL
1
ADJUSTMENT HEADLAMPS - ALIGN BEAM
Service repair no - 86.40.17
Check
1.Align suitable beam setting equipment to
headlamp.
2.Ensure headlamp height adjustment switch set
to’O’and headlamps switch on.
Headlamp setting = 1.2% below horizontal and
parallel.
Adjust
3.Align beam setting equipment to 2nd headlamp
and adjust 2nd lamp as necessary.
4.Switch off headlamps.
5.Remove beamsetter.SOLENOID/MOTOR - FRONT DOOR - ADJUST
Service repair no - 86.26.21
Adjust
1.Remove door trim casing.See CHASSIS AND
BODY, Repair.
M86 5629
2.Carefully peel back plastic sheet to expose
mechanism.
3.Release clip and detach solenoid link from latch.
M86 5630
4.Ensure sill button is fully raised.
5.Fully extend solenoid actuator then lower 3.5
mm +/- 1.00 mm.
6.Whilst holding actuator in this position, adjust
length of link, until link pin is aligned with hole in
latch lever.
7.Connect link and secure with clip.
8.Secure plastic sheet.
9.Fit door trim casing.See CHASSIS AND
BODY, Repair.
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86ELECTRICAL
4
REPAIR Refit
12.Clean mating face of alternator and vacuum
pump.
13.Fit vacuum pump to alternator and tighten bolts
to10 Nm (7 lbf.ft).
14.Position alternator and connect multiplug.
15.Connect vacuum hose and oil drain hose to
vacuum pump and secure clip.
16.With assistance align alternator to mounting
bracket and fit but do not tighten bolt.
17.Fit bolt securing support stay to alternator and
tighten to25 Nm (18 lbf.ft).
18.Tighten alternator to mounting bracket bolt to45
Nm (33 lbf.ft).
19.Using new’O’ring, fit and tighten lubrication pipe
union to10 Nm (8 lbf.ft).
20.Connect lead to alternator and tighten nut to6
Nm (4.4 lbf.ft).
21.Fit auxilliary drive belt tensioner and tighten bolt
to50 Nm (37 lbf.ft).
22.Fit auxilliary drive belt.See this Section.HORN - LH
Service repair no - 86.30.10
Remove
1.Remove LH headlamp.See this Section.
2.Disconnect horn multiplug.
3.Remove nut and remove horn from mounting
bracket.
Refit
4.Position horn, tighten securing and connect
multiplug.
5.Fit LH headlamp.See this Section.
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ELECTRICAL
5
REPAIR HEADLAMP
Service repair no - 86.40.49
Remove
1.Remove 4 screws and release side and indicator
lamps from wing.
2.Disconnect multiplugs and remove side and
indicator lamps.
3.Remove 2 screws and remove headlamp
finisher.
4.Remove 4 screws securing headlamp to wing,
disconnect multiplugs and remove headlamp.
5.Remove headlamp seal.Refit
6.Fit headlamp seal.
7.Position headlamp, connect multiplugs, fit and
tighten headlamp screws.
8.Fit headlamp finisher and secure with screws.
9.Position side and indicator lamps, connect
multiplugs and secure with screws.
10.Reset headlamp alignment.See Adjustment.
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ELECTRICAL
19
REPAIR RELAY - STARTER - FROM 02MY
Service repair no - 86.60.10
Remove
1.Remove 2 screws securing fuse cover and
remove cover.
2.Identify and remove relay.
Refit
3.Fit relay.
4.Fit fuse cover and secure with screws.SWITCH - HEADLAMP LEVELLING - FROM 02MY
Service repair no - 86.65.16
Remove
1.Disconnect battery negative lead.See this
Section.
2.Remove fascia console.See CHASSIS AND
BODY, Repair.
3.Remove operating knob from light switch.
4.Remove nut securing light switch and remove
switch from console.
Refit
5.Fit light switch and secure with nut.
6.Fit operating knob to switch.
7.Fit fascia console.See CHASSIS AND BODY,
Repair.
8.Connect battery negative lead.See this
Section.
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88INSTRUMENTS
2
DESCRIPTION AND OPERATION FASCIA CONSOLE
1.Rear fog lamp switch
2.Rear wiper switch
3.Heated front screen switch (if fitted)
4.Hazard warning lamp switch
5.Heated rear window switch
6.Rear washer switch
7.Front fog lamps switch (if fitted)8.RH front window switch
9.RH heated front seat switch (if fitted)
10.Headlamp levelling control switch
11.Cigar lighter (if fitted)
12.LH heated front seat switch (if fitted)
13.LH front window switch
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INSTRUMENTS
3
DESCRIPTION AND OPERATION For 02MY a new fascia console has been introduced
to accommodate the additional switches for electric
windows etc.
The console comprises a plastic moulding secured to
the fascia with five screws. The new console allows
existing switches to be repositioned and has provided
the opportunity to commonise the switches with other
Land Rover models. The switches and components
located in the console are as follows:
Cigar lighter (if fitted)
Headlamp levelling control
LH and RH heated front seat switches (if fitted)
LH and RH front window lift switches
Front fog lamp switch (if fitted)
Rear fog lamp switch
Rear wash/wipe switch
Rear wiper switch
Hazard warning lamp switch
Heated rear window switch
Heated front screen switch (if fitted)
A central cut-out in the console provides for the
installation of the radio, where fitted, or a coin tray for
markets without a standard radio installation.
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