coolant LAND ROVER DISCOVERY 1995 Service Repair Manual

ENGINE
30
OVERHAUL
10.Assemble degree plateLRT-12-007to a
torque wrench or extension bar.
11.Make a suitable pointer from welding rod and
attach it to the rocker shaft pedestal bolt hole
adjacent to number 1 cylinder head bolt.
12.Using sequence shown, tighten cylinder head
bolts a further 60°.
NOTE: Re-position the pointer as
necessary to enable degree of tightening
to be measured.
13.Using sequence shown, tighten each bolt a
further 60°.
CAUTION: Bolts must be tightened in
sequence 60°at a time - never 120°in one
operation.
14.Using sequence shown, tighten bolts numbers
1, 2, 7, 8, 9, 10, 15, 16, 17 and 18 a further
20°.
15.Remove pointer.
16.Position a new thermostat housing gasket to
cylinder head.
17.Fit thermostat housing, fit bolts and tighten to
25 Nm.
18.Position thermostat in housing.
19.Fit coolant outlet elbow, fit bolts and tighten to
25 Nm.
20.Position engine front lifting bracket to cylinder
head, fit 2 bolts and tighten to 25 Nm.
21.Fit fuel injectors.
22.Fit glow plugs.
23.Fit rocker shaft assembly.

ENGINE
DATA, TORQUE & TOOLS3
TORQUE FIGURES
Timing belt tensioner bolt 45 Nm.....................
Timing belt idler pulley nut 45 Nm.....................
Flywheel/drive plate housing plug 12 Nm...............
Timing belt front cover bolts 25 Nm....................
Crankshaft pulley bolt 80 Nm then further 90° ........................
Rocker shaft nuts and bolts 5 Nm then further 50° ....................
Rocker cover nuts 10 Nm...........................
Crankcase breather cyclone unit bolt 9 Nm............
Rear timing cover bolts 25 Nm.......................
Oil pressure relief valve plug 17 Nm...................
Flywheel bolts 146 Nm..............................
Drive plate bolts 146 Nm.............................
Drive plate to starter ring gear bolts 25 Nm..............
Flywheel/drive plate housing bolts 45 Nm...............
Coolant outlet elbow bolts 9 Nm.....................
Thermostat housing bolts 25 Nm.....................
Oil filter head bolts 45 Nm...........................
Cylinder head bolts:
Stage 1 40 Nm...................................
Stage 2 Further 60° ...................................
Stage 3 Further 60° ...................................
Stage 4 - Bolts 1, 2, 7, 8, 9, 10, 15, 16, 17 and 18
onlyFurther 20°
......................................
Sump drain plug 35 Nm............................
Oil sump bolts 25 Nm..............................
Oil pick-up pipe bolts:
To main bearing cap 9 Nm.........................
To timing belt rear cover 25 Nm......................
Oil drain pipe bolts 25 Nm...........................
Fuel pump timing gear to hub plate bolts 25 Nm..........
Injector clamp nut 25 Nm...........................
Spill return pipe banjo bolts 10 Nm....................
Glow plugs 20 Nm.................................
Brake servo vacuum pump bolts 25 Nm................
Camshaft gear bolt 80 Nm..........................
Spill return pipe to injection pump banjo bolts 25 Nm......
Mounting bracket to fuel injection pump bolts 25 Nm......
Fuel injection pump and baffle plate to cylinder
block bolts25 Nm
.................................
Crankshaft rear oil seal housing bolts 25 Nm............
Camshaft thrust plate bolts 9 Nm....................
Camshaft oil jet tube 17 Nm.........................
Piston oil jet banjo bolts 17 Nm.......................
Cam follower guide bolts 14 Nm......................
Big-end bearing cap nuts 59 Nm......................
Main bearing cap bolts 133 Nm.......................