wheel size LAND ROVER DISCOVERY 1995 Service Repair Manual

01INTRODUCTION
4
INFORMATION ACCESSORIES AND CONVERSIONS
DO NOT FITunapproved accessories or conversions,
as they could affect the safety of the vehicle.
Land Rover will not accept liability for death, personal
injury, or damage to property which may occur as a
direct result of the fitting of non-approved conversions
to the vehicle.
WHEELS AND TYRES
WARNING: DO NOT replace the road
wheels with any type other than genuine
Land Rover wheels which are designed for
multi-purpose on and off road use and have very
important relationships with the proper operation
of the suspension system and vehicle handling.
Replacement tyres must be of the make and sizes
recommended for the vehicle, and all tyres must
be the same make, ply rating and tread pattern.
STEAM CLEANING
To prevent consequential rusting, any steam cleaning
within the engine bayMUSTbe followed by careful
re-waxing of the metallic components affected.
Particular attention must be given to the steering
column, engine water pipes, hose clips and ignition
coil clamp.
SPECIFICATION
The specification details and instructions set out in
this Manual apply only to a range of vehicles and not
to any one. For the specification of a particular vehicle
purchasers should consult their Dealer
The Manufacturer reserve the right to vary their
specifications with or without notice, and at such times
and in such manner as they think fit. Major as well as
minor changes may be involved in accordance with
the Manufacturer's policy of constant product
improvement.
Whilst every effort is made to ensure the accuracy of
the particulars contained in this Manual, neither the
Manufacturer or Dealer, by whom this Manual is
supplied, shall in any circumstances be held liable for
any inaccuracy or the consequences thereof.SPECIAL SERVICE TOOLS
The use of approved special service tools is
important. They are essential if service operations are
to be carried out efficiently, and safely. Where special
tools are specified,only these tools should be used
to avoid the possibility of personal injury or
damage to the components.Also the amount of time
which they save can be considerable.
Every special tool is designed with the close
co-operation of Land Rover, and no tool is put into
production which has not been tested and approved
by us. New tools are only introduced where an
operation cannot be satisfactorily carried out using
existing tools or standard equipment. The user is
therefore assured that the tool is necessary and that it
will perform accurately, efficiently and safely.
Special tools bulletins will be issued periodically giving
details of new tools as they are introduced.
All orders and enquiries from the United Kingdom
should be sent direct to V. L. Churchill. Overseas
orders should be placed with the local V. L. Churchill
distributor, where one exists. Countries where there is
no distributor may order direct from:
V. L. Churchill Limited,
PO Box 3,
Daventry, Northants,
England, NN11 4NF.
The tools recommended in this Workshop Manual are
listed in a multi-language illustrated catalogue,
obtainable from:
Messers. V. L. Churchill at the above address,
or from:
Land Rover Merchandising Service,
PO Box 534,
Erdington,
Birmingham, B24 0Q5,
COPYRIGHT
ÓLand Rover 1996
All rights reserved. No part of this publication may be
produced, stored in a retrieval system or transmitted
in any form, electronic, mechanical, recording or other
means without prior written permission of Land Rover.

INTRODUCTION
13
INFORMATION European vehicle identification number (VIN)
Stamped on the right hand side chassis forward of
rear wheel.
Federal (USA) vehicle identification number
Stamped on a plate rivetted to the upper left hand 'A' -
post, visible through the front screen of the vehicle.Vehicle identification number (VIN)
An adhesive label containing the Vehicle Identification
Number, date of manufacture and gross axle weight
ratings is fixed to the lock face of the front left hand
door. The information includes wheel and tyre sizes
and tyre pressures at gross axle weight ratings.
Key to vehicle identification label
A.Month and year of manufacture
B.Gross vehicle weight rating
C.Gross axle weight rating for front axle
D.Gross axle weight rating for rear axle
E.Vehicle identification number (17 digits)
F.Vehicle identification number - bar code

GENERAL SPECIFICATION DATA
17
INFORMATION TYRE PRESSURES
Pressures: Check Normal on and off-road use. Off-road 'emergency' soft use
maximum
with tyres cold All speeds and loads speed of 40 kph (25 mph)
205R16 Radial Front Rear Front Rear
bars 1.9 2.6 1.2 1.8
lbf/in
228 38 17 25
kgf/cm22.0 2.7 1.2 1.8
WARNING: Vehicles fitted with tubeless alloy road wheels as original equipment, note that these
wheels DO NOT accept inner tubes and tubed tyres MUST NOT be fitted.
NOTE: Emergency soft pressures should only be used in extreme conditions where extra
floatation is required. Max speed 40km/h (25mph).
WHEELS AND TYRES
Type and size Alloy 7.00J X 16...................................................................
Tyre size 205R16 (tubeless)..........................................................................
Type and size Steel 6.00JK X 16...................................................................
Tyre size 205R16 (tubed)..........................................................................
'Freestyle' choice tyre specification
Tyre size 235/70 R16..........................................................................
Front Rear
Tyre pressure 26 lbf/in
2................................................................... 34 lbf/in2
NOTE: Petrol vehicles must be fitted with 'S' or 'T' rated tyres.

GENERAL SPECIFICATION DATA
25
INFORMATION VEHICLE DIMENSIONS
Dimensions
Overall length (including spare wheel) 4538 mm.............................
Overall length (including tow hitch) 4581 mm..................................
Overall width 2189 mm....................................................................
Overall height 1914 mm...................................................................
Wheelbase 2540 mm.......................................................................
Track front/rear 1486 mm.................................................................
Width between wheel boxes 1080 mm............................................
Seating capacity 5 to 7...............................................................
Performance
Tyre size fitted 205 R16 radial..................................................................
Tyre size fitted 235/70 R16 radial..................................................................
Max. gradient (EEC kerb weight) 45° .....................................
Approach angle (EEC kerb weight) 35° ..................................
Departure angle with tow hitch (EEC kerb weight) 20° ...........
Departure angle without tow hitch
(EEC kerb weight) 29° ............................................................
Ramp break over angle 33° ....................................................
Min. ground clearance (unladen) 204 mm.....................................
Wading depth 500 mm...................................................................
Towing weights
On road Off road
Unbraked trailers 750 kg.............................................................. 500 kg
Trailers with overrun brakes - Mpi 2750 kg.................................... 1000 kg
Trailers with overrun brakes - V8i & Tdi 3500 kg........................... 1000 kg
4 wheel trailers with coupled brakes
(FULLY BRAKED)* 4000 kg.......................................................... 1000 kg
NOTE: * Only applies to vehicles modified to accept coupled brakes.
NOTE: All weight figures are subject to local restrictions.

STEERING
1
ADJUSTMENT POWER STEERING BOX
Service repair no - 57.10.13
WARNING: Adjustments of steering box
should not be required while in warranty
period. If box is stiff or tight and within
warranty, it must be returned to manufacturer. No
attempt must be made to introduce backlash.
1.Apply park brake, select 'P' in automatic
transmission and chock wheels. Support chassis
front on axle stands.
2.Remove engine undertray.
3.Disconnect drag link from steering drop arm.
4.Check torque to turn.
See Fault diagnosis,
Stiff Steering Checklist
5.Centralise steering box.See Centralise
Steering Box
NOTE: Only check for no backlash when
steering box is in central position.
NOTE: If steering wheel is not straight, it
should be repositioned.
See Repair,
Steering Wheel
The adjustment of the steering box ensures
any preload or end float present on centre is
removed.
6.The adjustment is obtained by rocking the drop
arm about centre whilst an assistant slowly
tightens the steering box adjuster screw.
7.Tighten the locknut when all backlash has been
removed.
8.Repeat the check for backlash. If backlash exists
loosen locknut and repeat adjustment
procedure.
9.Turn steering wheel lock to lock and check no
tightness exists.
10.Ensure front wheels are aligned and in straight
ahead position.
See Front Wheel Alignment
11.Adjust drag link 924 mm between ball joint
centres.
12.Connect drag link. Tighten to
40 Nm.
13.Lower vehicle to ground level and remove
chocks.
14.Road test vehicle.
See Fault diagnosis, Road
Test Procedure
NOTE: If steering wheel is not in straight
ahead position when vehicle is travelling
in a straight line, drag link length is
incorrect and is pushing drop arm away from
central position.
Drag link adjust
15.Right hand drive vehicles - if steering wheel is to
right, drag link is too long. If steering wheel is to
left drag link is too short.
Left hand drive vehicles - if steering wheel is to
right, drag link is too short. If steering wheel is to
left drag link is too long.
16.Adjust drag link until steering wheel points
straight ahead when vehicle is travelling in a
straight line.
CENTRALISE STEERING BOX
1.To centralise the box, insert a suitable peg (hole
size 8.06 mm) into the rear of the drop arm and
into the steering box casing to enable rapid and
accurate setting on centre.

WHEELS AND TYRES
1
DESCRIPTION AND OPERATION TYPES OF WHEEL RIMS AND TYRES
Description
Dependent on specification, the vehicle is equipped
with alloy or pressed steel wheel rims, both using
tubeless radial ply tyres.
Tyre codes
The writing, codes and numbers moulded into the tyre
wall vary between tyre manufacturers, however most
tyres are marked with the information shown in the
illustrated example.
NOTE: The illustration is an example of the
type of markings moulded into tyres and is
for guidance only. For specific tyre
specifications.
See GENERAL SPECIFICATION
DATA, Information, Wheels and Tyres
1.Type of tyre construction -Radial Ply
2.Load index -104
3.Speed symbol -SorT
4.USA Tyre quality grading -Tread wear 160
Traction A temperature B
5.Tread wear indicators moulded into tread pattern
are located at intervals around the tyre and
marked by a code -E66 103S6
6.Tyres with 'Mud Snow' type tread pattern are
marked -M&S
7.Tyre reinforcing mark -Reinforced
8.USA Load and pressure specification -
900Kg(1984LBS) at 340KA (50PSI) MACS
PRESS
9.Tyre size -205 16 ot 235/70 R16
10.Type of tyre -TUBELESS
11.Country of manufacture -MADE IN GREAT
BRITAIN
12.USA Compliance symbol and identification -
DOT AB7C DOFF 267
13.European type approval identification -E11
01234
14.Tyre construction -SIDE WALL 2 PLIES
RAYON. TREAD 2 RAYON 2 STEEL
15.Manufacturer's brand name/type -TRACTION
PLUS mzx M

WHEELS AND TYRES
1
REPAIR GENERAL INFORMATION
WARNING: This is a multi- purpose vehicle
with wheels and tyres designed for both
on and off road usage. Only use wheels
and tyres specified for use on the vehicle.
The vehicle is equipped with tubeless 'S','T' or 'H'
rated radial ply tyres as standard equipment. The
tyres are of European metric size and must not be
confused with the "P" size metric tyres available in
North America.
Vehicle wheel sets, including spare wheel, must be
fitted with the same make and type of tyre to the
correct specification and tread pattern. Under no
circumstances must cross-ply or bias-belted tyres be
used.
For tyre specification and pressures.
See GENERAL
SPECIFICATION DATA, Information, Wheels and
Tyres
Alloy Wheels
Tubeless tyres are mounted on 7.0 inch wide by 16
inch diameter cast aluminium alloy wheels.The
surface has a paint finish covered with a clear
polyurethane lacquer. Care must be taken when
handling the wheel to avoid scratching or chipping the
finish.
The alloy wheel rim is of the asymmetric hump
type incorporating a safety hump to improve
location of the tyre bead in its seat. If difficulty is
experienced in fitting tyres to this type of rim.
See
Tyre Fitting
WARNING: Do not fit an inner tube to an
alloy wheel.
Steel wheels
Tubeless tyres are mounted on 7.0 inch wide by 16
inch diameter steel wheels.TYRE INSPECTION
Inspect tyres at weekly intervals to obtain maximum
tyre life and performance and to ensure compliance
with legal requirements. Check for signs of incorrect
inflation and uneven wear, which may indicate a need
for balancing or front wheel alignment.
See Fault
diagnosis, Tyre Wear Chart
if the tyres have
abnormal or uneven wear patterns.
Check tyres at least weekly for cuts, abrasions, bulges
and for objects embedded in the tread. More frequent
inspections are recommended when the vehicle is
regularly used in off road conditions.
To assist tyre inspection, tread wear indicators are
moulded into the bottom of the tread grooves, as
shown in the illustration below.
When the tread has worn to a remaining depth of 1.6
mm the indicators appear at the surface as bars which
connect the tread pattern across the width of the tread
as shown in the illustration below.

ENGINE
OVERHAUL77
9.Check cylinder bore overall wear, measure at
several points from side to side, the largest
diameter recorded is the maximum wear.
Cylinder bore - standard = 90.47 mm
1st rebore oversize = 90.73 mm
2nd rebore oversize = 90.98 mm
Maximum wear = 0.177 mm
CAUTION: Do not de-glaze cylinder bores.
10.Cylinder bores which are worn in excess of
0.177 mm over the above bore sizes must be
rebored and the appropriate oversize pistons
and rings fitted.
CAUTION: Cylinder bores must be honed
to finished size.
11.Fit oil pick-up and drain pipes and sump.
12.Fit cylinder head.
13.Fit flywheel/drive plate housing.
14.Fit timing belt rear cover and oil pump.
15.Fit timing belt.
16.Fit fuel injection pump.
17.Fit oil filter head.
18.Fit fuel lift pump.
19.Fit brake servo vacuum pump.