fold seats LAND ROVER DISCOVERY 1995 Workshop Manual

Tdi
1
REPAIR TANK SENDER UNIT
Service repair no - 88.25.32
WARNING: Ensure that the WARNINGS
and FUEL HANDLING PRECAUTIONS
given in Section 01 are adhered to before
carrying out the following operations.
Special tool - LST131
Remove
1.Disconnect battery negative lead.
2.Remove the rear carpet retainer.
3.Ease the carpet from under the lower trim panels
at the rear of the fold down seats.
4.Raise the carpet to expose the sound insulation.
5.Fold back the sound insulation to reveal the
access panel.
6.Remove the securing screws and detach the
access panel from the floor.
7.Disconnect the multi-plug from sender unit.8.Disconnect the fuel pipes from the sender unit.
9.Using special tool LST131 remove the locking
ring and withdraw the sender unit from the fuel
tank.
Refit
10.Fit the sender unit to the fuel tank and secure
with the locking ring. Tighten to
45to50 Nm.
11.Connect the fuel pipes to the sender unit.
12.Connect multi-plug to sender unit.
13.Inspect the access panel seal to ensure that it is
satisfactory for further use, renew as necessary.
14.Fit the access panel to the aperture in the floor
and secure with the screws.
15.Reverse removal procedure. 1 to 5. Refit the
sound insulation and carpet.

CHASSIS AND BODY
15
REPAIR REAR DOOR CHECK STAY
Service repair no - 76.40.30
Remove
1.Remove the rear door from the vehicle.
See
rear door.
2.Invert the door on a suitable protected area.
3.Remove the two securing bolts and withdraw the
check stay assembly.
Refit
4.Reverse removal procedure.REAR COMPARTMENT LOWER TRIM PANELS
Service repair no - 76.13.03
Remove
1.Remove the fold down seat or pocket side panel,
whichever is applicable.
See rear fold down
seats.
2.Remove speaker by releasing screws and
disconnecting Lucars. Withdraw rear quarter trim
panel.
3.Remove the five trim panel retainers.
4.Ease the trim panel from its location, feed the
seat belts through the apertures and withdraw
the panel.
Refit
5.Reverse removal procedure.

CHASSIS AND BODY
17
REPAIR FRONT BODYSIDE TRIM CASING
Service repair no - 76.13.01
Remove
1.Remove the grab handle.
2.Remove the rear compartment lower trim panel.
See rear compartment lower trim panels.
3.Remove the alpine light trim casing.See alpine
light trim casing.
4.Remove the bolts securing the upper and lower
seat belt mountings.
5.Remove the finisher from its location over the
seat belt inertia reel.
6.Remove the front seat belt guide from the upper
aperture in the casing.
7.Open the side window, remove the catch
securing screws and withdraw the catch trim.
8.Remove the side window hinge finishers.
9.Release the casing from the window rubber.
10.Release the rear seat belt from the guide
attached to the casing.
11.Fold down the rear seats and carefully ease the
casing from the fastenings.
12.Pass the front seat belt through the upper
aperture and withdraw the casing from the
vehicle.
Refit
13.Reverse removal procedure.
NOTE: Ensure that the trim material glued
to the door post is not wrinkled when the
door seal is fitted.
14.Tighten upper and lower seat belt fixings to
32
Nm (24 lbf ft)
.

CHASSIS AND BODY
19
REPAIR 'D' POST TRIM CASING
Service repair no - 76.13.73
Remove
1.Remove the rear compartment lower trim panel.
See rear compartment lower trim panels.
2.Remove the alpine light trim casing.See alpine
light trim casing.
3.Release the rear seat belt from the guide
attached to the casing.
4.Fold down the rear seats.
5.Release the D' post casing from the rear side
window seal and carefully ease the casing from
the fasteners.
Refit
6.Reverse removal procedure.BODY SIDE OPENING WINDOWS
Service repair no - 76.81.18
Remove
1.Remove the screws securing the catch to the
body and detach the catch trim.
2.Remove the hinge finishers from the hinges.
3.Remove the screws securing the glass to the
hinges, withdraw the glass and fixings taking
care not to lose the joint washers.
Refit
4.Reverse removal procedure.

76CHASSIS AND BODY
22
REPAIR FRONT FOLDING SEATS 3 DOOR VEHICLES
Service repair no - 76.70.01
WARNING: Care must be taken if the seat
lifting mechanism is operated when the
seat is removed from the base otherwise
personal injury could occur.
Remove
1.Slide the seat to the full extent rearwards and
remove the rear seat to base securing bolts.
2.Slide the seat forward and remove the front seat
to base securing bolts.
3.Lift the seat from the base and withdraw from the
vehicle.
Refit
4.Reverse removal procedure.
5.Tighten all securing bolts to
22 Nm (16 lbf ft).

CHASSIS AND BODY
25
REPAIR FRONT SEAT COVERS
Service repair no - 76.70.14
Cushion
Remove
1.Remove the seat from the base.
2.Invert the seat on a suitable clean bench.
3.Detach the seat cover retaining clips from the
frame.
4.Release the four wire hooks securing the squab
cover to the lower spring frame.
5.Release the cushion rear clip from the frame and
detach the cushion complete with cover.
6.Remove the cover from the cushion.
Refit
7.Reverse removal procedure.REAR PASSENGER SEAT
Service repair no - 76.70.37
Remove
1.Feed the seat belts through the seats into the
rear compartment.
2.With the seats in the upright position, remove the
bolts from the front of the hinges.
3.Fold the seats forward, remove the bolts from
the rear of the hinges and withdraw the seats
from the vehicle.
Refit
4.Reverse removal procedure.
5.Tighten fixing bolts to
8 Nm (6 lbf ft).

76CHASSIS AND BODY
28
REPAIR REAR FOLD DOWN SEATS
Service repair no - 76.71.23
Seat and squab
Remove
1.Locate the seat in the down position, release the
seat belt strap and buckle from their stowed
positions.
2.Remove 4 Torx screws from the lower brackets.
3.Fold the seat up and remove the 2 Torx screws
from the upper brackets. Collect 4 washers.
4.Remove seat assembly.
Refit
5.Position seat assembly, align upper brackets,
and secure with Torx screws tightened to
13 Nm
(10 lbf ft)
.
NOTE: Ensure washers are fitted in their
correct positions.
6.Align lower brackets, fit Torx screws and tighten
to
13 Nm (10 lbf ft).
7.Secure the seat belt strap and buckle to their
stowed positions.
Seat squab
Remove
8.Remove the seat assembly from the vehicle.
9.Remove the pivot bolts and washers securing
the seat squab to the frame.
NOTE: The pivot bolts, securing the seat
squab and cushion, are fitted with a wavy
washer under the head and a plain washer
between the link or bracket. Ensure that these
washers are fitted in the correct locations when
reassembling the seat.

76CHASSIS AND BODY
30
REPAIR
8.Release the Torx bolt to allow removal of the
seat belt stalk assembly.
Refit
9.Reverse removal procedure.
NOTE: Ensure the seat belt is not twisted.
10.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.REAR OUTER SEATS BELT
Service repair no - 76.73.18
Remove
1.Remove the rear fold down seat (if applicable).
See rear fold down seats.
2.Remove the speaker by releasing the screws
and disconnecting the Lucars. Withdraw the rear
quarter trim panel.
3.Remove the rear bodyside lower trim panel.
See
rear compartment lower trim panels.
4.Remove the bolts securing the brackets to the
wheel arch and upper bodyside.
5.Remove the bolt securing the inertia reel to the
bodyside and withdraw the seat belt.
6.Remove the seat belt buckle strap from the floor
mounted bracket.
See rear centre seat belt.
Refit
7.Reverse removal procedure.
8.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.

CHASSIS AND BODY
31
REPAIR REAR CENTRE SEAT BELT
Service repair no - 76.73.20
Remove
1.Pull both halves of the seat belt through to the
rear of the seat.
2.Pull back the load space carpet to reveal the
Torx bolt heads.
3.Remove the Torx bolt and plain washer securing
the belt bracket to load space floor.
4.Remove belt complete with bracket.
5.Repeat steps 2 to 4 for other half of belt.
Refit
6.Reverse removal procedure.
7.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.REAR FOLD DOWN SEAT BELTS
Service repair no - 76. 73.28
Remove
1.Remove the fold down seat or pocket side panel,
whichever is applicable.
See rear fold down
seats.
2.Remove speaker by releasing screws and
disconnecting Lucars. Withdraw rear quarter trim
panel.
3.Remove the rear bodyside lower trim panel.
See
rear compartment lower trim panels.
4.Remove the bolts securing the seat belt halves
to the body side.
Refit
5.Reverse removal procedure.
6.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.

76CHASSIS AND BODY
58
REPAIR MUD FLAP - REAR - LH
Service repair no - 76.10.85
Remove
1.Remove rear compartment lower trim panel.
See rear compartment lower trim panel - lh -
with rear air conditioning fitted.
2.Remove 5 nuts and bolts securing mud flap to
body and bumper valance.
3.Remove mud flap.
Refit
4.Position mud flap to body, fit bolts and tighten
nuts to
10 Nm (7 lbf ft).
5.Fit rear compartment lower trim panel.
See rear
compartment lower trim panel - lh - with rear
air conditioning fitted.
REAR COMPARTMENT LOWER TRIM PANEL - LH
- WITH REAR AIR CONDITIONING FITTED
Service repair no - 76.13.03/20
Remove
1.Remove rear fold down seat.
See rear fold
down seats.
2.Remove fold down rear seat belts.See rear
fold down seat belts - lh - with rear air
conditioning fitted.
3.Remove 'E' post trim casing.See 'E' post trim
casing - lh - with rear air conditioning fitted.
4.Release load space cover end sleeve from
mounting bracket.
5.Remove load space cover.
6.Press rear seat squab release button and fold
squab forward.
7.Remove 2 screws securing load space cover
mounting bracket.
8.Remove mounting bracket.