headrest LAND ROVER DISCOVERY 1999 Workshop Manual

SEATS
REPAIRS 76-5-19
Bolster assembly - rear armrest
$% 78.20.02
Remove
1.Raise rear seat centre headrest, release clips
securing headrest and remove.
2.Lower armrest and carefully release 2 upper
clips securing armrest bolster bars to seat
frame.
3.Release bolster bars from seat frame and raise
armrest to closed position.
4.Firmly grasp the armrest and bolster assembly,
using considerable force withdraw armrest
bolster assembly from seat frame pivots.
NOTE: During removal it is likely that one or
both armrest pivots will break.
5.Remove broken lower armrest pivots. NOTE:
Care must be used to ensure seat frame is not
distorted during pivot removal.Refit
1.Fit and secure new armrest bolster pivots to
seat frame.
2.Fit new armrest and bolster assembly to lower
pivots, align and push fully home to lock.
3.Position bolster armrest assembly vertically,
align bars, fit and secure bolster bars to upper
seat frame clips.
4.Check operation of armrest assembly.
5.Fit and secure rear seat centre headrest.

SEATS
76-5-28 REPAIRS
Cover - squab - front seat
$% 78.90.08/81
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Place seat on a suitable work bench.
3.Tighten arm rest adjuster fully clockwise and
remove screw cover.
4.Remove screw securing arm rest to seat and
remove arm rest.
5.Remove 2 screws securing outer edge trim
casing to seat frame.
6.Remove trim casing.
7.Release inner edge of trim casing from seat
frame.
8.Remove trim casing. 9.Position seat upside down on table.
10.Release clip securing lower edge of squab
cover to seat frame.
11.Remove 2 clips securing either end of cover to
squab frame.
12.Position seat in upright position.
13.Raise headrest to maximum height.
14.Turn both guides through 90°.
15.Remove headrest from seat.
16.Remove screws securing grab handles to seat
frame and remove grab handles.

SEATS
76-5-30 REPAIRS
30.Remove headrest guides.
31.Fold cover fully upwards and remove.
Refit
1.Fit squab cover to top of seat. Do not fold down
too far onto seat.
2.Fit headrest guides.
3.Fit grab handles to seat and secure with
screws.
4.Ensure top of cover fits correctly around grab
handles.
5.Fit bar securing rear of squab cover to seat
frame.
6.Fit hog rings securing rear of squab cover to
seat frame.
7.Pull cover down tight and align hog ring
location points.
8.Fit third row of hog rings.
9.Pull cover down tight and feed hooks though
foam.
10.Connect hooks to rear of squab frame.
11.Align stowage pocket elastic to seat frame and
secure with trim clips.
12.Pull cover down tight and align hog ring
location points.
13.Fit second row of hog rings.
14.Pull cover down tight and align hog ring
location points.
15.Fit first row of hog rings.
16.Pull cover down tight and connect hooks to
squab frame.
17.Feed front of cover through to rear.
18.Secure bottom of cover to frame with clip.
19.Fit clips securing ends of cover to frame.
20.Fit headrest to seat.
21.Turn seat upside down.
22.Secure rear edge of squab cover to frame with
clip.
23.Turn seat correct way up.
24.Fit inner edge trim casing to seat frame.
25.Fit outer edge trim casing and secure with
screws. 26.Position arm rest to seat, secure with screw and
loosen arm rest adjuster to the required
position.
27.Fit front seat.

+ SEATS, REPAIRS, Seat - front.

CHASSIS AND BODY DIMENSIONS
77-1-12 BODY DIMENSIONS
Rear end information
I.D Description Length
A Distance between taildoor setting block, jig location hole
and taildoor bottom hinge, middle fixing hole1364.4 (53.716)
B Distance between taildoor setting block, jig location hole
and taildoor top hinge, middle fixing hole1319.8 (51.960)
C Distance between crossmember outer rear panel, jig
location hole and rear headrest fixing hole 1413 (55.629)
M77 1758A
A
B
C

PANEL REPAIRS
REPAIRS 77-2-53
Rear floor (RH/LH section)
In this procedure, the cross member rear assembly,
cross member outer rear panel (RH/LH section),
cross member closing rear panel, 'E' post assembly,
'E' post closing assembly and the panel body side
assembly are replaced in conjunction with the rear
floor (RH/LH section).
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove cross member rear assembly.

+ PANEL REPAIRS, REPAIRS, Cross
member rear assembly.
4.Remove mud flap mounting brackets.
5. LH side: Remove exhaust heatshield from rear
floor.
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. LH side: Fit exhaust heatshield to rear floor.
2.Fit mud flap mounting brackets.
3.Fit cross member rear assembly.

+ PANEL REPAIRS, REPAIRS, Cross
member rear assembly.
4.Connect leads/multiplug to alternator.
5.Connect battery leads, negative lead last.
Roof assembly
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3. Models with sunroof: Remove front sunroof.

+ SUNROOF, REPAIRS, Sunroof -
front.
4. Models with sunroof: Remove rear sunroof.

+ SUNROOF, REPAIRS, Sunroof -
rear.
5. Models with sunroof: Release sunroof drain
tubes and position aside.
6. Models with fixed roof: Remove head lining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
7.Remove front seats.

+ SEATS, REPAIRS, Seat - front.
8.Remove rear seats.

+ SEATS, REPAIRS, Seat - rear.
9.Remove rear headrests, if fitted.
10.Remove roof bars, if fitted.

+ EXTERIOR FITTINGS, REPAIRS,
Roof bars.
11.Remove tread plates from front door apertures.
12.Remove 'A' post lower trim panels.
13.Remove front door aperture seals.
14.Remove tread plates from rear door apertures.
15.Remove rear door aperture seals.
16.Remove 'D' post outer trim finisher.
17.Remove windscreen.

+ SCREENS, REPAIRS, Windscreen.
18.Remove alpine light glass.

+ SCREENS, REPAIRS, Glass - alpine
light.
19.Remove side and rear drip rail finishers.
20.Release relevant wiring and position aside.

PANEL REPAIRS
77-2-54 REPAIRS
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
2. During welding operations, apply 'Heat
shrink paste' to roof and body side panel to
avoid heat damage to paintwork.Refit
1.Fit and secure wiring.
2.Fit side and rear drip rail finishers.
3.Fit alpine light glass.

+ SCREENS, REPAIRS, Glass - alpine
light.
4.Fit windscreen.

+ SCREENS, REPAIRS, Windscreen.
5.Fit 'D' post outer trim finishers.
6.Fit rear door aperture seals.
7.Fit tread plates to rear door apertures.
8.Fit front door aperture seals.
9.Fit 'A' post lower trim panels.
10.Fit tread plates to front door apertures.
11.Fit roof bars.

+ EXTERIOR FITTINGS, REPAIRS,
Roof bars.
12.Fit rear headrests.
13.Fit rear seats.

+ SEATS, REPAIRS, Seat - rear.
14.Fit front seats.

+ SEATS, REPAIRS, Seat - front.
15. Models with fixed roof: Fit head lining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
16. Models with sunroof: Fit sunroof drain tubes.
17. Models with sunroof: Fit rear sunroof.

+ SUNROOF, REPAIRS, Sunroof -
rear.
18. Models with sunroof: Fit front sunroof.

+ SUNROOF, REPAIRS, Sunroof -
front.
19.Connect leads/multiplug to alternator.
20.Connect battery leads, negative lead last.
M77 1715A

ALARM SYSTEM AND HORN
86-4-28 REPAIR
Receiver - alarm system - models with
sunroof
$% 86.77.31
Remove
1.Remove trim seal from rear sunroof.
2.Release sunroof switch and remove screw
securing headlining.
3.Remove 2 nuts securing receiver to roof panel,
disconnect multiplug and remove receiver.
Refit
1.Connect multiplug to receiver, fit to roof panel,
tighten nuts to 10 Nm (7 lbf.ft).
2.Fit and tighten screw securing headlining.
3.Fit sunroof switch
4.Fit sunroof trim seal.
5.Connect multiplug to receiver, fit to roof panel
and secure with nuts tighten to 10 Nm (7 lbf.ft).
Receiver - alarm system - models
without sunroof
$% 86.77.31
Remove
1.Remove rear headrest. Repeat operation on
opposite side.

+ SEATS, REPAIRS, Head restraint -
third row seat.
2.Remove 'D' post trim casing. Repeat operation
on opposite side.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
3.Remove rear interior light.

+ LIGHTING, REPAIRS, Lamp - interior
- rear.
4.Release 2 studs securing rear headlining,
carefully lower lining.
5.Remove 2 studs securing alarm receiver.
6.Disconnect multiplug from alarm receiver and
remove receiver.
Refit
1.Connect multiplug to receiver.
2.Position receiver and secure with studs.
3.Position rear end of headlining, secure with
studs.
4.Fit rear interior light.

+ LIGHTING, REPAIRS, Lamp - interior
- rear.
5.Fit both 'D' post trim casings. Repeat operation
on opposite side.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
6. Fit rear headrests. Repeat operation on
opposite side.

+ SEATS, REPAIRS, Head restraint -
third row seat.
M86 5632
M86 5761