steering LAND ROVER FREELANDER 2001 Owners Manual

CHARGING AND STARTING
REPAIRS 86-1-9
Ancillary drive belt - K1.8 with A/C
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
3.Fit a 13 mm spanner to hexagon on belt
tensioner and rotate fully clockwise to release
tension on drive belt.
4.To hold tensioner in this position, use a suitable
pin, not exceeding 3 mm diameter, fitted into
hole in tensioner backplate.
5.Remove drive belt.Refit
1.Clean drive belt pulley grooves and ensure
grooves are not damaged.
CAUTION: Examine drive belt for signs of
wear. A drive belt with cracked ribs is
acceptable. A drive belt that has loose or
missing parts of ribs must be changed.
2.Fit drive belt. Ensure belt is located correctly in
pulley grooves.
3.Release tension, remove retaining pin and
lower tensioner pulley onto drive belt.
4.Fit PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
5.Connect battery earth lead.

CHARGING AND STARTING
86-1-10 REPAIRS
Ancillary drive belt - KV6
$% 86.10.03
Remove
1.Disconnect battery earth lead.
2.Remove top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
3.Remove 4 bolts securing engine mounting
bracket to engine front plate and remove
bracket.
4.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and release drive
belt from alternator pulley.
5.Release and remove ancillary drive belt from
remaining pulleys.Refit
1.Clean pulley 'V's and tensioner pulley running
surface.
NOTE: Examine drive belt for signs of wear. A
drive belt with cracked ribs is acceptable. A
drive belt that has loose or missing parts of ribs
must be changed.
2.Fit new drive belt to crankshaft pulley.
3.Raise belt tensioner and connect drive belt to
steering pump, alternator and compressor
pulleys. Ensure drive belt is correctly located in
pulley grooves.
4.Position engine mounting front bracket to
engine front plate and tighten bolts to 45 Nm
(33 lbf.ft).
5.Fit top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
6.Connect battery earth lead.
M86 5264

LIGHTING
86-2-10 REPAIRS
Switch - hazard warning
$% 86.65.50
Remove
1.Remove radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove selector knobs from heater controls.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Release hazard warning switch from heater
controls.
5.Disconnect multiplug and remove hazard
warning switch.
Refit
1.Position hazard warning switch and connect
multiplug.
2.Fit hazard warning switch to heater controls.
3.Fit heater control finisher to heater controls and
secure with screws.
4.Fit heater control knobs.
5.Fit radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
Switch - combined direction indicator/
headlight/horn
$% 86.65.55
Remove
1.Remove steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
2.Disconnect 2 multiplugs from indicator and light
switch.
3.Rotate steering wheel to access switch screws.
4.Remove 2 screws securing switch.
5.Depress retaining tag and remove switch.
Refit
1.Fit indicator and light switch and secure with
screws.
2.Connect multiplugs to switch.
3.Fit steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.

CONTROL UNITS
86-3-2 REPAIRS
Central Control Unit (CCU)
$% 86.55.75
Remove
1.Disconnect battery earth lead.
2.Open drivers glove box lid and remove fuse box
cover.
3.Remove bolt securing fuse box mounting plate
to steering column bracket.
4.Remove 2 bolts securing mounting plate to
body.
5.Remove 2 bolts securing fuse box to mounting
plate.
6.Disconnect 3 multiplugs from CCU in rear of
fuse box.

SECURITY
86-4-2 REPAIRS
Switch/push - horn
$% 86.30.01
Remove
1.Remove airbag module from steering wheel.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
2.Release horn switch multiplugs and leads from
steering wheel base.
3.Disconnect multiplug from rotary coupler.
4.Using a broad round edged tool, carefully prise
horn switch from steering wheel.
5.Noting fitted position disconnect 2 Lucars and
remove horn switch.
Refit
1.Position horn switch and connect Lucars.
2.Carefully fit horn switch to steering wheel.
3.Connect multiplug to rotary coupler.
4.Secure leads and multiplug to base of steering
wheel.
5.Fit airbag to steering wheel.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
Horn
$% 86.30.10
Remove
1.Remove bolt securing horn to body.
2.Disconnect multiplug from horn and remove
horn.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove nut securing bracket to horn and
remove bracket.
Refit
1.Fit bracket to horn and secure with nut.
2.Connect multiplug to horn.
3.Fit horn to body and secure with bolt.

SECURITY
86-4-10 REPAIRS
Receiver - alarm system
$% 86.77.31
Remove
1.Remove instrument cowl.

+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
Up to 04MY illustrated.
2.Remove 4 screws and remove instrument
panel upper cover.
3.Disconnect multiplug and remove alarm
receiver from instrument pack.
Refit
1.Fit alarm receiver and connect multiplug.
2.Fit instrument panel upper cover and secure
with screws.
3.Fit instrument cowl.

+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
Coil - passive immobilisation - alarm
system
$% 86.77.35
Remove
1.Remove steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
2.Release passive coil from steering lock.
3.Collect illumination ring.
4.Disconnect multiplug and remove passive coil.
Refit
1.Fit illumination ring.
2.Fit passive coil and connect multiplug.
3.Fit steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.

IN CAR ENTERTAINMENT
86-6-12 REPAIRS
Coaxial lead - extension
$% 86.50.65
Remove
1.Remove radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Disconnect coaxial link lead from aerial lead.
3.Release coaxial link lead from harness.
4.Remove coaxial link lead.
Refit
1.Fit coaxial link lead and secure to harness.
WARNING: Ensure link lead does not foul
control pedals or steering column.
2.Connect link lead to aerial lead.
3.Fit radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.

HARNESSES
REPAIRS 86-7-1
HARNESSES REPAIRS
Fuse box - passenger compartment
$% 86.70.01
Remove
1.Disconnect battery earth lead.
2.Open glove box.
3.Remove hinge pins and lid.
4.Remove fuse box cover.
5.Remove relays from fuse box mounting plate.
6.Remove bolt securing fuse box mounting plate
to steering column bracket.
7.Remove 2 bolts securing mounting plate to
body.
8.Remove 2 bolts securing fuse box to mounting
plate.
9.Disconnect 3 multiplugs from CCU in rear of
fuse box.
10.Release fusebox and disconnect 8 multiplugs.
11.Remove fusebox.
12.Remove fuses and relays from fuse box.Refit
1.Identify and fit fuses.
2.Fit relays.
3.Fit fuse box.
4.Connect multiplugs to fusebox.
5.Connect multiplugs to CCU.
6.Fit bolts securing fuse box to mounting plate
and tighten to 8 Nm (6 lbf.ft).
7.Fit bolts securing fuse box mounting plate to
body and tighten to 8 Nm (6 lbf.ft).
8.Fit relays to mounting plate.
9.Fit fuse box cover.
10.Fit glove box lid and hinge pins.
11.Close lid.
12.Connect battery earth lead.

HARNESSES
86-7-6 REPAIRS
53.Release fuse box, disconnect 11 multiplugs
and remove fuse box.
54.Disconnect multiplug from steering column
switch.
55.Release harness clip from steering column.
56.Disconnect multiplug from throttle position
sensor.
57.Disconnect multiplugs from brake light switch
and brake pedal position switch.58.Disconnect multiplug from airbag ECU.
59.Remove airbag ECU securing bolt and release
earth lead.
60.Remove nut from earth header and release
header from floor tunnel.

HARNESSES
REPAIRS 86-7-7
61.Disconnect heated oxygen sensor multiplug.
62. Automatic gearbox only: Disconnect
multiplugs from gear selector.
63.Disconnect multiplug from accelerometer.
64. Manual gearbox only: Disconnect multiplug
from gear lever hill descent switch.
65.Disconnect Lucar from handbrake switch.
66.Release 2 relays from bracket and remove
bracket.
67.Release 4 clips securing harness to air ducting.
68.Remove nut from rear heater ducting and
remove ducting.
69.Remove 4 nuts securing steering column to
bracket and lower column.
70.Remove face level vent ducting to access main
harness clips.71.Disconnect multiplug from window lift ECU.
72.Remove nut securing earth header to RH 'A'
post and release header.
73.Release multiplugs and earth header from LH
lower 'A' post.