Lexus ES300 2003 Owner's Manuals (in English)

ENGINE
317
CHECKING THE RADIATOR ANDCONDENSER
If either of the above parts are extremely dirty or you are not
sure of their condition, take your vehicle to Lexus dealer.
CAUTION
To prevent burning yourself, be careful not to touch the
radiator, condenser or intercooler when the engine is
hot.
NOTICE
To prevent damage to the radiator and condenser, do
not perform the work by yourself.
SPARK PLUGS
Your engine is fitted with iridiumtipped spark plugs.
NOTICE
Use only iridiumtipped spark plugs and do not adjust
gaps for your engine performance and smooth
drivability.

SECTION 6 – 3
318
SERVICE PROCEDURES AND
SPECIFICATIONS
Chassis
Specifications319
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Checking brake fluid 322
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.
Checking power steering fluid 323
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Checking tire pressure 324
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Rotating tires 326
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Checking and replacing tires 326
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Installing snow tires and chains 329
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Replacing wheels 330
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Aluminum wheel precautions 331
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Suspension and chassis 332
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CHASSIS
319
SPECIFICATIONS
AUTOMATIC TRANSAXLEFluid capacity Drain and refill
3.1 L (3.3 qt., 2.7 lmp. qt.)
Fluid typeToyota Genuine ATF Type TIV*
*Change automatic transmission fluid only as necessary.
Generally, it is necessary to change automatic transmission
fluid only if your vehicle is driven under one of the Special
Operating Conditions listed in your “Owner’s Manual
Supplement/Scheduled Maintenance”. When changing the
automatic transmission fluid, use only “Toyota Genuine ATF
Type T−IV” (ATF JWS3309 or NWS6500) to aid in assuring
optimum transaxle performance.NOTICE
Using automatic transmission fluid other than “Toyota
Genuine ATF Type TIV” may cause deterioration in
shift quality, locking up of your transmission
accompanied by vibration, and ultimately damage the
automatic transmission of your vehicle.
Please contact your Lexus dealer for further details.

CHASSIS
320 BRAKES
Pedal clearance Fixed type
Adjustable type (in frontmost position)
70 mm (2.8 in.) Min. *1
59 mm (2.3 in.) Min. *1
Pedal free playFixed type
Adjustable type (in frontmost position)1 − 6 mm (0.04 − 0.24 in.)
1 − 8 mm (0.04 − 0.31 in.)
Brake pad wear limit1.0 mm (0.04 in.)
Parking brake lining wear limit1.0 mm (0.04 in.)
Parking brake adjustment3 − 6 clicks *2
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3
*1: Minimum pedal clearance when depressed with the force of 490 N (50 kgf,\
110 lbf) with the engine running
*
2: Parking brake adjustment when depressed with the force of 294 N (30 kgf\
, 66 lbf)
STEERING
Wheel free play
Less than 30 mm (1.2 in.)
Power steering fluid typeAutomatic transmission fluid DEXRONII or III

CHASSIS
321
TIRES AND WHEELS
Tire size
P215/60R16 94V
Tire inflation pressure Recommended cold tire inflation pressureFront 200 kPa (2.0 kgf/cm2 or bar, 29 psi)
Rear 200 kPa (2.0 kgf/cm2 or bar, 29 psi)
For sustained high speeds above 160 km/h (99 mph), in countries where
such speeds are permitted by law, add 40 kPa (0.4 kgf/cm
2 or bar, 6 psi)
to the front tires and rear tires, but never exceed the maximum cold tir\
e
pressure molded on the tire sidewall.
Wheel size16  6 1/2 JJ
Wheel nut torque103 N·m (10.5 kgf·m, 76 ft·lbf)
NOTE:
For a complete information on tires (e.g. replacing tires or replacing whe\
els), see “Checking tire pressure” through “Aluminum wheel
precautions” on pages 324 through 331.

CHASSIS
322
CHECKING BRAKE FLUID
To check the fluid level, simply look at the seethrough
reservoir. The level should be between the “MAX” and
“MIN” lines on the tank.
It is normal for the brake fluid level to go down slightly as the
brake pads wear. So be sure to keep the reservoir filled.
If the reservoir needs frequent refilling, it may indicate a
serious mechanical problem.
If the level is low, add FMVSS No.116 DOT 3 or SAE J1703
brake fluid to the brake reservoir.
Remove and replace the reservoir cap by hand. Add brake
fluid up to the “MAX” line.
Use only newly opened brake fluid. Once opened, brake fluid
absorbs moisture from the air, and excess moisture can cause
a dangerous loss of braking efficiency.
CAUTION
Take care when filling the reservoir because brake fluid
can harm your hands or eyes and damage painted
surfaces. If fluid gets in your hands or eyes, flush them
with clean water immediately. If you still feel
uncomfortable with your hands or eyes, go to the
doctor.
NOTICE
If you spill some of the fluid, be sure to wipe it off to
prevent it from damaging the parts or paintwork.

CHASSIS
323
CHECKING POWER STEERINGFLUID
Check the fluid level through the reservoir. If necessary,
add automatic transmission fluid DEXRONII or III.
If the vehicle has been driven around 80 km/h (50 mph) for 20
minutes (a little more in frigid temperatures), the fluid is hot
(60 C − 80C or 140F − 175F). You may also check the level
when the fluid is cold (about room temperature, 10 C − 30C
or 50F − 85F) if the engine has not been run for about five
hours.
 1 If cold O.K. 2If cold add 3If hot O.K.
4If hot add
Clean all dirt off the reservoir and look at the fluid level. If the
fluid is cold, the level should be in the “COLD” range. Similarly,
if it is hot, the fluid level should be in the “HOT” range. If th\
e
level is at the low side of the appropriate range, add automatic
transmission fluid DEXRON
II or III to bring the level within
the range.
To remove the reservoir cap, turn it counterclockwise and lift
up. To reinstall it, turn it clockwise. After replacing the reservoir
cap, visually check the steering box case, vane pump and hose
connections for leaks or damage.
CAUTION
The reservoir may be hot so be careful not to burn
yourself.

CHASSIS
324
NOTICE
Avoid overfilling, or the power steering could be
damaged.
CHECKING TIRE PRESSURE
The recommended cold tire pressures, tire size and the
vehicle capacity weight are given on the label.
You should check the tire pressures every two weeks, or at
least once a month. And don’t forget the spare! The air
pressure for the spare tire should be adjusted according to the
conditions in the table on page 321.
Incorrect tire pressure may waste fuel, reduce the comfort of
driving, reduce tire life and make your vehicle less safe to drive.
If a tire needs frequent refilling, have it checked by your Lexus
dealer.

CHASSIS
325
CAUTION
Keep your tire pressure properly. Otherwise, the
following conditions may occur and cause an accident
resulting in death or serious injuries.
Low tire pressure (underinflation) —
 Excessive wear
 Uneven wear
 Poor handling
 Possibility of blowouts from overheated tire
 Poor sealing of the tire bead
 Wheel deformation and/or tire separation
High tire pressure (overinflation) —
 Poor handling
 Excessive wear at the center of the tire tread
 A greater possibility of tire damage from road
hazards
The following instructions for checking tire pressure should be
observed:
The pressure should be checked only when the tires are
cold. If your vehicle has been parked for at least 3 hours
and has not been driven for more than 1.5 km or 1 mile
since, you will get an accurate cold tire pressure reading.
 Always use a tire pressure gauge. The appearance of the
tire can be misleading. Besides, tire pressures that are
even just a few pounds off can degrade ride and handling.
 Do not bleed or reduce tire pressure after driving. It is
normal for the tire pressure to be higher after driving.
 Never exceed the vehicle capacity weight. The
passengers and luggage weight should be located so that
the vehicle is balanced.
 Be sure to reinstall the tire valve caps. Without the valve
caps, dirt or moisture could get into the valve core and
cause air leakage. If the caps have been lost, have new
ones put on as soon as possible.

CHASSIS
326
ROTATING TIRES
To equalize tire wear and help extend tire life, Lexus
recommends that you rotate your tires according to the
maintenance schedule. (For scheduled maintenance
information, please refer to the “Owner’s Manual
Supplement/Scheduled Maintenance”.) However, the
most appropriate timing for tire rotation may vary
according to your driving habits and road surface
conditions.
The wheel assemblies must be rotated as illustrated above.
When rotating tires, check for uneven wear and damage.
Abnormal wear is usually caused by incorrect tire pressure,
improper wheel alignment, out−of balance wheels, or severe
braking.
Before storing radial, snow or studded tires, mark the direction
of rotation and be sure to install them in the same direction
when using them again. Tires should be stored in a cool dry
place.
CHECKING AND REPLACING TIRES
When to replace your tires
 1 New tread 2Tread wear indicator 3Worn tread
Replace the tires when the tread wear indicators show.
The location of the tread wear indicators is shown by the
marks such as “TWI” or “
Δ” marks molded on the sidewall
of each tire.
The tires on your Lexus have built −in tread wear indicators to
help you know when the tires need replacement. When the
tread depth wears to 1.6 mm (0.06 in.) or less, the indicators
will appear. If you can see th e indicators in two or more
adjacent grooves, the tire should be replaced.
The effectiveness of snow tires is lost if the tread wears
down below 4 mm (0.16 in.).