ECO mode LEXUS ES300 2005 User Guide

Page 6 of 6
SEAT BELT EXTENDER WORKSHEET
PLEASE COPY THIS ORIGINAL WORKSHEET FOR EACH EXTENDER NEEDED
CAUTIONS:
To minimize the chance and/or severity of injury in an accident, the Seat Belt Extender must only be used:
1 By the person for whom it was provided.
2 In the seat position for which it was provided.
The Seat Belt Extender must never be used with any child safety seats.
When the Seat Belt Extender is provided for rear seat positions (with automatic locking retractor),
make sure the retractor is locked when extender belt is in use.
DEALER
SEAT BELT EXTENDER APPLICATIONAPPLICANT
DEALER
CODEDEALER
NAMEAPPLICANT
NAME
ADDRESSADDRESS
CITY
&
STATEZIPCITY
&
STATEZIPPHONE
EMPLOYEE
NAMEMODEL
YEARBODY
TYPESEATING
POSITIONVEHICLE
IDENTIFICATION
NUMBER
DIRECTIONS FOR DETERMINING PROPER EXTENDER LENGTH
1. Place the seat in the position the applicant normally uses.
2. With the applicant in the seat, wearing the thickest coat expected to be worn, pull belt all the way out and try to
buckle belt.
If belt latches into buckle and feels comfortable against upper chest area, an extender is not needed.
If belt does not buckle, continue with Step 3.
If buckle latches but belt has no slack remaining, continue with Step 3.
3. Measure distance between applicant's navel and seat belt buckle (Dimension A) and enter on Worksheet.
4. With belt all the way out, measure distance between latch tip and buckle tip (Dimension B) and enter
on Worksheet.
NOTE: If belt latches but there is no slack enter zero as Dimension B.
5. Subtract Dimension B from Dimension A and record number in Check Number box on Worksheet.
6. Seat Belt Extender length is Dimension B rounded up to next extender length (without exceeding
Check Number).
NOTE: If extender length exceeds Check Number, an extender cannot
be provided to the customer.
CAUTION:
On vehicles equipped with SRS Ð Occupant Classification System (OCS), it is critical that the extender
tab be buckled into the buckle AFTER the occupant sits down in the seat.
Leaving extender installed in the buckle before sitting down will cause the OCS to be in the ªairbag offº
or disarmed state.
Dimension A:
NAVEL TO BUCKLEDimension B:
LATCH TO BUCKLE
BuckleNavel
ABuckle
Latch
B
SEAT BELT EXTENDER CALCULATION
DIMENSION
A:DIMENSION
B:CHECK
NUMBER:
SEAT BELT EXTENDER AUTHORIZATION
The same Seat Belt Extender can be used for right and left seating applications. Each Seat Belt
Extender will have a label identifying the owner, VIN and seating position.
Applicant's Signature:
Date:
(Actual user of Seat Belt Extender)

Lexus Supports ASE CertificationPage 1 of 9
Title:
REAR BUCKLE EASE OF
USE IMPROVEMENT
Models:
'05 ES 330
Technical Service
Information Bulletin
November 9, 2005
BO011-05
TSIB REVISION NOTICE:
November 10, 2005: The second Op Code has been updated in Warranty Information
(Combo A for ªOpposite Sideº).
Previous versions of this TSIB should be discarded.
The rear seat belt buckle tether strap has been modified to improve the ease of use for
the customer.
2005 model year ES 330 vehicles produced BEFORE the Production Change
Effective VINs shown below.
MODELPART NAMEPART NUMBERPRODUCTION CHANGE EFFECTIVE VIN
Belt Assembly,73470±33040±A0JTHBA30G955128105Belt Assembly,
RR Seat Inner
73470±33040±B0JTHBA30G455128366
ES 330
w/ CTR, RH73470±33040±C0JTHBA30G855128774
ES 330
Belt Assembly,73480±33130±A0JTHBA30G955128220Belt Assembly,
RR Seat Inner
73480±33130±B0JTHBA30G755128247
w/ CTR, LH73480±33130±C0JTHBA30G755128409
PREVIOUS PART NUMBERCURRENT PART NUMBERPART NAMEQTY
73470±33040±A0
B lt A bl RR S t I /73470±33040±B0Belt Assembly, RR Seat Inner w/
CTR RH1
73470±33040±C0
Same
CTR, RH
73480±33130±A0Same
B lt A bl RR S t I /73480±33130±B0Belt Assembly, RR Seat Inner w/
CTR LH1
73480±33130±C0
CTR, LH
OP CODEDESCRIPTIONTIMEOFPT1T2
711511R & R Rear Seat Belt Buckle0.473470±33040±#09A99Combo AOpposite Side0.2
73470±33040±#0
73480±33130±#09A99
Applicable Warranty*:
This repair is covered under the Lexus Powertrain Warranty. This warranty is in effect
for 72 months or 70,000 miles, whichever occurs first, from the vehicle's in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
BODY
Introduction
Applicable
Vehicles
Production
Change
Information
Parts
Information
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 1
Title:
SEAT COVER REPLACEMENT FOR SIDE
AIRBAG EQUIPPED VEHICLES
Models:
'97 ± '06 All Lexus Models
Technical Service
Information Bulletin
November 10, 2005
BO012-05
TSIB UPDATE NOTICE:
The information contained in this TSIB supercedes TSIB No. BO004-98.
TSIB No. BO004-98 is now obsolete and should be discarded.
Beginning in 1997, Lexus introduced side airbags for the LS 400. Starting with 1998,
all Lexus vehicles are equipped with side airbags as standard equipment.
Lexus does NOT recommend replacement of original seat covers* with non-Lexus leather
or other seat cover materials due to the following:
Seat covers NOT recommended by Lexus may affect side airbag performance, in
general or in part, during an accident.
Modifications that negatively affect side airbag performance can result in severe
occupant injuries.
Seat covers are an integral part of this safety system. Replacing original seat covers*
with non-Lexus leather or other seat cover materials may compromise the
effectiveness of this safety system.
The design of the seat is complex, integrating safety and strength with comfort
and luxury.
*NOTE:
Lexus original seat covers that were NOT designed for side airbag equipped seats
cannot be used due to the effect on proper airbag performance.
Lexus strongly discourages modifying original equipment seats that have
side airbags.
Additionally, Lexus strongly advises against the installation or use of aftermarket
seat covers, which could impair the performance of the side airbags in the event of
an accident.
All 1997 ± 2006 model year Lexus vehicles.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
BODY
Introduction
Applicable
Vehicles
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 2
Title:
PASSENGER AIRBAG INDICATOR LAMP
Models:
'04 ± '05 ES 330 & RX 330
Technical Service
Information Bulletin
February 22, 2005
EL002-05
The passenger airbag indicator lamp may switch from ON to OFF for front seat
passengers weighing approximately less than 100 pounds, depending on their seating
position. It is important for the front seat passengers to know that proper operation of the
advanced frontal airbag system is highly dependent on the pressure placed on the seat
bottom. Situations that add or subtract sensed weight can result in occupant
misclassification. To minimize this situation:
Check seating posture.
± Passengers should be seated upright with their back against the seatback and
feet on the floor.
Check loading conditions.
± Extra weight from items such as bags or groceries or toys hanging on the
seatback can add to the sensed weight of the front seat passenger.
± A rear seat passenger lifting the front seat with their legs, objects placed under
the front seat, or the front seatback in contact with the rear seat can subtract from
the sensed weight of the front seat passenger.
If the passenger airbag indicator lamp continues to switch ON to OFF after checking the
above conditions, perform the following repair procedure.
NOTE:
The safest place for children is in the rear seat.
Please note that Lexus recommends
that you NEVER
install a rear±facing child restraint in the front passenger seat, even if
the passenger ªAirbag OFFº lamp is illuminated. Please refer to the Owner's Manual
for additional details.
2004 ± 2005 model year ES 330 and RX 330 vehicles produced BEFORE the
Production Change Effective VINs shown on the following page.
OP CODEDESCRIPTIONTIMEOFPT1T2
EL4014R & R Occupant Detection ECU0.789952±33010
89952±480108A74
Applicable Warranty*:
This repair is covered under the Lexus Comprehensive Warranty. This warranty is in
effect for 48 months or 50,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
ELECTRICAL
Introduction
Applicable
Vehicles
Warranty
Information

PASSENGER AIRBAG INDICATOR LAMP ± EL002-05 February 22, 2005
Page 2 of 2
MODELPLANTDRIVETRAINPRODUCTION CHANGE EFFECTIVE VIN
ES 330Tsutsumi2WDJTHBA30G#50024130ES 330Kanto2WDJTHBA30G#55068000
TMK2WDJTJGA3#U#50046500
RX 330
TMK4WDJTJHA3#U#50076003RX 330
TMMC2WD2T2GA3#U#5C021700TMMC4WD2T2HA3#U#5C046800
PREVIOUS PART NUMBERCURRENT PART NUMBERPART NAMEQTY
89952±3301089952±33011
Occupant Detection Computer
1
89952±4801089952±48011Occupant Detection Computer1
SPECIAL SERVICE TOOLS (SSTs)PART NUMBERQUANTITY
Lexus Diagnostic Tester Kit*010012701
12 Megabyte Diagnostic Tester Program Card
with version 12.01a Software (or later)*01002593-0051
Occupant Seat Weight Set*
00002±09077±011
* Essential SSTs.
NOTE:
Additional Diagnostic Tester Kits, Program Cards, or other SSTs may be ordered by
calling SPX/OTC at 1-800-933-8335.
1. Unfasten passenger seat and rock the assembly back providing access to the
underside of the seat. For information to unfasten the passenger seat, refer to the
Technical Information System (TIS): 2004 ± 2005 model year ES 330 or RX 330
Repair Manual:
Seat: Front Seat Assembly LH: Overhaul.
2. Disconnect the negative terminal of the vehicle battery.
3. Disconnect electrical connectors from Occupant Detection ECU.
4. Remove and replace the Occupant Detection ECU.
5. Reinstall the seat assembly. For more information, refer to TIS: 2004 ± 2005 model
year ES 330 or RX 330 Repair Manual:
Seat: Front Seat Assembly LH: Overhaul.
Torque: 36.8 Nm (375 kgfcm, 27 ftlbf)
6. Reconnect the negative terminal of the vehicle battery.
7. Perform Zero Point Calibration and Sensitivity Check following prompts in the
Diagnostic tool found under the Occupant Detect menu item (refer to
TSIB No. EL007±03, ª
Occupancy Classification System Calibration
(DTC B1150 & B1650)
.º
8. Reinitialize systems affected by the disconnection of the vehicle battery.
Production
Change
Information
Parts
Information
Required
SSTs
Repair
Procedure

Lexus Supports ASE CertificationPage 1 of 2
Title:
IRON PARTICLE RUST
CONTAMINATION REPAIR
Models:
'94 ± Current
Technical Service
Information Bulletin
January 12, 2005
PA001-05
The purpose of this bulletin is to provide information regarding the proper procedures to
clean vehicles that may have been subjected to contamination by airborne iron particles
such as rail dust.
1994 ± Current model year Lexus vehicles.
TOOLS & MATERIALSQUANTITY
Auto Magic
Special Cleaner Concentrate #713*1
Rubber Gloves, Aprons, Boots
Eye ProtectionAs NeededSponges or Wash MittsAs Needed
Pail or Bucket
* Contact the main office of Auto Wax Company Inc. (1±800±826±0828 or www.automagic.biz) to find a
local source for Auto Magic
Special Cleaner Concentrate.
During rail transportation or extended storage near industrial areas, vehicles may
occasionally be subjected to contamination by airborne iron particles shed from railroad
tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc.
This type of contamination can be identified by the presence of small red or brown
particles on the paint surface. These particles are often difficult to see on dark color
paints, but can be easily felt when brushing a hand across horizontal body surfaces such
as hood, roof, or deck lid.
CAUTION:
Because of the abrasiveness of these small iron particles, polishing or buffing
procedures should not be attempted to repair the paint surface of an affected vehicle.
This will result in further paint damage and detract from vehicle appearance.
Washing the affected paint surfaces with Auto Magic
Special Cleaner Concentrate is
the recommended method to dislodge embedded iron particles and remove the
surrounding rust stains. The correct usage of Auto Magic
Special Cleaner
Concentrate is described in this bulletin.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PAINT
Introduction
Applicable
Vehicles
Required
Tools &
Materials
Condition
Inspection
Repair
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 1
Title:
POWER SYSTEM INITIALIZATION
DURING PDS
Models:
'05 All Lexus Models
Technical Service
Information Bulletin
February 11, 2005
PD010-05
The following is a list of the vehicle systems (Power Window, Sliding Roof, Tire
Pressure Warning System, etc.) that need initialization during Pre±Delivery Service
(PDS) and the TSIB numbers containing details on initializing each specific system.
NOTE:
Items in RED also need to be initialized any time the battery has been disconnected.
All 2005 model year Lexus vehicles.
INTIALIZATION SYSTEM ITEMS
MODEL
NAME
COMPASSPOWERWINDOWPOWERBACK DOORSLIDINGROOF
TIRE PRESSURE
WARNING SYSTEM
VGRSSEATNAMECOMPASSWINDOWBACK DOORROOFDIRECTINDIRECT
VGRSSEAT
ES 330PD002-03--PD002-03----
GS 430/300PG007-00-------
GX 470PG017-02-PG016-02PD005-03---
IS 300PG022-01-------
LS 430PG009-01----PD003-03-PG010-00
LX 470PG007-00-----PG011-02-
RX 330PD005-04PD003-04PD002-04PD004-04-PD006-04--
SC 430PG010-01---PG006-01--PG005-03
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRE±DELIVERY SERVICE
Introduction
Applicable
Vehicles
'05 MY Power
System
Initialization
Table
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 1
Title:
INITIALIZATION OF MOON ROOF
DURING PDS
Models:
'05 ± '06 ES 330
Technical Service
Information Bulletin
August 22, 2005
PD033-05
The moon roof is controlled by the sliding roof ECU, which detects and memorizes the
moon roof position by counting pulses of its motor from the fully ªTILT-UPº position as
the start position. Once the battery terminal has been disconnected and reconnected,
the sliding roof ECU does not detect and memorize the moon roof position, resulting in
no functions of the ªone-touch tilt up and down,º ªone-touch slide open and close,º and
ªjam protection.º Initialize the moon roof position after reconnecting the battery terminal
as outlined below.
NOTE:
Any time the battery terminal has been disconnected, initialize the moon roof after
reconnecting the battery terminal.
2005 ± 2006 model year ES 330 vehicles.
1. Turn the ignition switch to the
ªONº position.
2. Push and hold the moon roof switch
to the ªTILT-UPº side until the moon
roof tilts all the way up and then tilts
down slightly (approximately 10 mm
[0.39 in.] at rear end).
3. Check for proper operation of the
ªone-touch slide open and closeº and
ªone-touch tilt up and downº functions
by pushing the switch briefly to the
ªSLIDE OPENº and ªTILT-UPº positions.
NOTE:
Jam protection function becomes
effective through the above
initialization procedure.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRE-DELIVERY SERVICE
Introduction
Applicable
Vehicles
Initialization
Procedure
Approx. 10 mm
Warranty
Information

BATTERY MAINTENANCE FOR IN±STOCK VEHICLES & PRE±DELIVERY ± PG009-02 September 12, 2002
Page 2 of 4
TOOLS & EQUIPMENTMANUFACTURERPART NUMBER
Fast Battery Charger**AssociatedASE6003
Fast Battery Charger**ChristieCAPPDQ
** These tools can be ordered through the Lexus Approved Dealer Equipment program by calling
1±800±368±6787.
NOTE:
The ªFast Battery Chargersº listed above have been tested and approved by Lexus.
These state±of±the±art ªsmartº chargers were designed to charge batteries at an
accelerated rate, without the possibility of damage. Using non±microprocessor
controlled battery chargers for fast charging purposes can damage the battery.
All vehicles are to be inspected according to the procedures listed below using the
MICROPRO 815 battery tester no more than 48 hours prior to customer vehicle delivery.
PRIOR TO TESTING:
If necessary, remove battery surface charge by turning on high beam headlights for 60
seconds, then let battery voltage recover for one minute.
1. Connect test clamps to battery.
(Display will show four zeros
indicating a good connection).
2. For cold battery (<32
F) or after
charge test, press TEST MODE key
until appropriate test is selected.
3. Input battery stock number.
NOTE:
Stock number must be used for
warranty cases because you cannot
read the warranty code if CCA/CA
rating is input.
4. Press STK#/Code key to start test.
NOTE:
Stock numbers are listed on the
reference card located in the tester's
cover. Stock numbers can also be
referenced on TIS. The TIS listings
will always have up±to±date
information.
Stock number location in TIS:
1. Go to TIS Home Page.
2. Click on ªDiagnostics.º
3. Click on ªMidtronics Battery Tester
Software.º
4. Click on ªStock Number Chart.º Recommended
Equipment
Inspection
Procedure

BATTERY MAINTENANCE FOR IN±STOCK VEHICLES & PRE±DELIVERY ± PG009-02 September 12, 2002
Page 3 of 4
5. Read STATE OF CHARGE and
BATTERY CONDITION.
a. If battery is at 75% STATE OF
CHARGE or greater, release
vehicle to new owner.
b. If battery is less than 75%
STATE OF CHARGE proceed
to Battery Service Procedure.
Follow the procedures below according to the BATTERY CONDITION results.
BATTERY CONDITION: ªGood return to serviceº (less than 75% State of Charge)
Charge battery using one of the recommended chargers indicated above (or equivalent)
following the Quick Charge instructions accompanying that machine.
BATTERY CONDITION: ªCharge and return to serviceº
Charge battery using one of the recommended chargers indicated above (or equivalent)
following the Quick Charge instructions accompanying that machine.
BATTERY CONDITION: ªCharge and retestº
The battery must be Quick Charged and retested using the After charge test mode.
Carry out the service according to the result of the retest.
BATTERY CONDITION: ªReplaceº
The battery must be replaced. Press the STK#/CODE key to show the warranty code for
the repair order and for the Warranty Battery Label.
If a vehicle battery needs to be replaced
for a warrantable condition, make sure to
complete a Warranty Battery Label and
affix it to the failed battery for proper
warranty parts and claim processing.
Please include the Vehicle
Identification Number and warranty
code on the Warranty Battery Label.Inspection
Procedure
(Continued)
Battery
Service
Procedure
Battery
Replacement
Repair Order No.
Repair Date
Failure Code

WARRANTY BATTERY LABEL
ETIQUETA PARA BATERIA DE GARANTIA
Dealer Code

Veh. Date of First Use
Fecha de Primer
Uso del Veh.Original Install Date
Fecha
(Svc. part replacement only/
solamente para el reemplazo
de partes de servicio)Battery Mos. In Svc.
N–mero de meses que
Bater‹a est€ en servicio
00404±BTTRY±LABEL (Please Print / Ll‡nese con Letra de Molde Por Favor)
Vehicle Identification Number (VIN)
(NIV)
08/02