brake sensor LEXUS ES300 2005 User Guide
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
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3203S-1 1
32-60
- BRAKESTEERING SENSOR
2494 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
STEERING SENSOR
REPLACEMENT
1. PRECAUTION (SEE PAGE 60-1)
2. SEPARATE BATTERY NEGATIVE TERMINAL (SEE PAGE 60-1)
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE HORN BUTTON ASSY (SEE PAGE 60-22)
5. REMOVE STEERING WHEEL ASSY (SEE PAGE 50-8)
6. REMOVE STEERING COLUMN LOWER COVER (SEE PAGE 50-8)
7. REMOVE SPIRAL CABLE SUB-ASSY (SEE PAGE 60-31)
8. REMOVE WINDSHIELD WIPER SWITCH ASSY
9. REMOVE STEERING SENSOR
10. INSTALL STEERING SENSOR
11. INSPECT SPIRAL CABLE SUB-ASSY
(a) If the following condition is identified, replace the spiral cable sub-assy with new one.
Condition:
Scratches or cracks on the connector
Cracks, dents or chipping of the spiral cable sub-assy
12. INSTALL WINDSHIELD WIPER SWITCH ASSY
13. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
14. INSTALL SPIRAL CABLE SUB-ASSY (SEE PAGE 60-31)
15. INSTALL STEERING COLUMN LOWER COVER (SEE PAGE 50-8)
16. CENTER SPIRAL CABLE (SEE PAGE 60-31)
17. INSTALL STEERING WHEEL ASSY (SEE PAGE 50-8)
18. INSPECT STEERING WHEEL CENTER POINT (SEE PAGE 50-8)
19. INSTALL HORN BUTTON ASSY (SEE PAGE 60-22)
20. INSPECT SRS WARNING LIGHT (SEE PAGE 05-818)
Page 315 of 969
3305J-02
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33-8
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
2504 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.1
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE FRONT DOOR SCUFF PLATE RH
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER(See page 71-1 1)
4. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH(See page 71-1 1)
5. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1(See page 71-1 1)
6. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER(See page 71-1 1)
7. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
8. REMOVE CONSOLE BOX CARPET
9. REMOVE RR CONSOLE BOX(See page 71-1 1)
10. REMOVE INSTRUMENT PANEL FINISH PANEL END RH
11. REMOVE INSTRUMENT PANEL FINISH PANEL END LH(See page 71-1 1)
12. REMOVE AIR DUCT REAR NO.1
13. REMOVE AIR DUCT REAR NO.2
14. REMOVE CONSOLE BOX DUCT NO.1
15. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
16. REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.1 from the parking brake cable assy No.4.
(b) Remove the 2 bolts and console box mounting bracket
No.2.
(c) Remove the lock nut, adjusting nut and clip, then discon-
nect the parking brake cable assy No.1 from the parking
brake control pedal assy.
Page 317 of 969
33-10
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
2506 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
18. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
19. INSTALL CONSOLE BOX DUCT NO.1
20. INSTALL AIR DUCT REAR NO.2
21. INSTALL AIR DUCT REAR NO.1
22. INSTALL INSTRUMENT PANEL FINISH PANEL END LH
23. INSTALL INSTRUMENT PANEL FINISH PANEL END RH
24. INSTALL RR CONSOLE BOX
25. INSTALL CONSOLE BOX CARPET
26. INSTALL CONSOLE PANEL UPPER REAR
27. INSTALL INSTRUMENT PANEL SUB-ASSY LOWER
28. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1
29. INSTALL INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH
30. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
31. INSTALL FRONT DOOR SCUFF PLATE LH
32. INSTALL FRONT DOOR SCUFF PLATE RH
33. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
34. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)
Page 321 of 969
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C90464
33-14
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
2510 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.4
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
2. REMOVE CONSOLE BOX CARPET
3. REMOVE RR CONSOLE BOX(See page 71-1 1)
4. REMOVE CONSOLE BOX MOUNTING BRACKET NO.2
(a) Remove the 2 bolts and console box mounting bracket No.2.
5. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
6. REMOVE PARKING BRAKE CABLE ASSY NO.4
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.4 from the parking brake cable assy No.1.
(b) Disconnect the parking brake cable assy No.4 from the
parking brake equalizer.
(c) Remove the 2 bolts and parking brake cable assy No.4.
7. INSTALL PARKING BRAKE CABLE ASSY NO.4
(a) Install the parking brake cable No.4 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(b) Connect the parking brake cable assy No.4 to the parking
brake equalizer.
Page 322 of 969
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- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
33-15
2511 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Tighten the turn buckle, connect the parking brake cable
assy No.4 to the parking brake cable assy No.1.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
8. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
9. INSTALL CONSOLE BOX MOUNTING BRACKET NO.2
(a) Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
10. INSTALL RR CONSOLE BOX
11. INSTALL CONSOLE BOX CARPET
12. INSTALL CONSOLE PANEL UPPER REAR
13. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
14. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)
Page 334 of 969
3305J-02
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F41010
33-8
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
2504 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.1
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE FRONT DOOR SCUFF PLATE RH
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER(See page 71-1 1)
4. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH(See page 71-1 1)
5. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1(See page 71-1 1)
6. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER(See page 71-1 1)
7. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
8. REMOVE CONSOLE BOX CARPET
9. REMOVE RR CONSOLE BOX(See page 71-1 1)
10. REMOVE INSTRUMENT PANEL FINISH PANEL END RH
11. REMOVE INSTRUMENT PANEL FINISH PANEL END LH(See page 71-1 1)
12. REMOVE AIR DUCT REAR NO.1
13. REMOVE AIR DUCT REAR NO.2
14. REMOVE CONSOLE BOX DUCT NO.1
15. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
16. REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.1 from the parking brake cable assy No.4.
(b) Remove the 2 bolts and console box mounting bracket
No.2.
(c) Remove the lock nut, adjusting nut and clip, then discon-
nect the parking brake cable assy No.1 from the parking
brake control pedal assy.
Page 336 of 969
33-10
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
2506 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
18. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
19. INSTALL CONSOLE BOX DUCT NO.1
20. INSTALL AIR DUCT REAR NO.2
21. INSTALL AIR DUCT REAR NO.1
22. INSTALL INSTRUMENT PANEL FINISH PANEL END LH
23. INSTALL INSTRUMENT PANEL FINISH PANEL END RH
24. INSTALL RR CONSOLE BOX
25. INSTALL CONSOLE BOX CARPET
26. INSTALL CONSOLE PANEL UPPER REAR
27. INSTALL INSTRUMENT PANEL SUB-ASSY LOWER
28. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1
29. INSTALL INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH
30. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
31. INSTALL FRONT DOOR SCUFF PLATE LH
32. INSTALL FRONT DOOR SCUFF PLATE RH
33. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
34. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)
Page 340 of 969
3305L-02
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33-14
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
2510 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.4
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
2. REMOVE CONSOLE BOX CARPET
3. REMOVE RR CONSOLE BOX(See page 71-1 1)
4. REMOVE CONSOLE BOX MOUNTING BRACKET NO.2
(a) Remove the 2 bolts and console box mounting bracket No.2.
5. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
6. REMOVE PARKING BRAKE CABLE ASSY NO.4
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.4 from the parking brake cable assy No.1.
(b) Disconnect the parking brake cable assy No.4 from the
parking brake equalizer.
(c) Remove the 2 bolts and parking brake cable assy No.4.
7. INSTALL PARKING BRAKE CABLE ASSY NO.4
(a) Install the parking brake cable No.4 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(b) Connect the parking brake cable assy No.4 to the parking
brake equalizer.
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- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
33-15
2511 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Tighten the turn buckle, connect the parking brake cable
assy No.4 to the parking brake cable assy No.1.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
8. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
9. INSTALL CONSOLE BOX MOUNTING BRACKET NO.2
(a) Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
10. INSTALL RR CONSOLE BOX
11. INSTALL CONSOLE BOX CARPET
12. INSTALL CONSOLE PANEL UPPER REAR
13. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
14. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)
Page 351 of 969
G29148
NVm (kgfVcm, ftVlbf): Specified torque
Non-reusable partShock Absorber Assy Front LH
Tie Rod Assy LH
Speed Sensor Front LH
Front Suspension Arm
Sub-assy Lower No.1 LH
Cotter Pin Front Axle LH
Hub Bolt
Steering Knuckle LH
Lower Ball Joint Assy LHFront Axle Assy LH Front Drive Shaft Assy LH
210 (2,141, 155)
8.0 (82, 71 in.Vlbf)
Front Disc
107 (1,090, 79)
75 (765, 55)49 (500, 36)294 (2,998, 217)
Front Axle Hub LH
Hole Snap Ring
Cotter Pin
Front Axle Hub
LH Bearing
123 (1,254, 91)
Disc Brake Dust
Cover Front LH
Front Axle Hub Sub-assy LH
8.3 (85, 73 in.Vlbf)
8.3 (85, 73 in.Vlbf)
Front Wheel Bearing
Dust Deflector No.1 LH
Front Disc brake
caliper assy LH
30-6- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2409 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)