differential LEXUS ES300 2005 User Guide
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 74 of 969
C89119
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable partO-Ring
Precoated partx 18
Automatic Transaxle
Oil Pan Sub-assyAutomatic Transaxle
Oil Pan Gasket Valve Body
Oil Strainer AssyOil Cleaner
Magnet
Oil Strainer Gasket
11 (110, 8 )
x 17 Transmission Valve Body Assy
Parking Lock
Rod Sub-assy
Parking Lock
Pawl Bracket
Manual Detent
Spring Sub-assy11 (110, 8)
20 (205, 15)
20 (205, 15)
C-3 Accumulator
Piston
O-Ring
Compression
Spring
O-Ring O-Ring
B-3 Accumulator
Piston Compression Spring
Reverse Clutch
Accumulator PistonCompression Spring
Washer Control Shaft Lever
Nut Stopper Park/ Neutral
Position SwitchManual Valve Lever Shaft Oil Seal Manual Valve Lever Shaft Sloted Spring Pin Retainer Spring Spacer
13 (130, 9)
6.9 (70, 61 in.Vlbf)
5.4 (55, 48 in.Vlbf)
x 5 O-Ring x 8O-Ring Transaxle Apply Tube ClampAutomatic Transaxle
Case Sub-assyTransaxle Rear Cover
x 11
Governor Apply Gasket
Transaxle Case
2nd Brake Gasket Differential Gear
Lube Apply Tube
Brake Drum Gasket
7.4 (75, 65 in.Vlbf)
29 (295, 21)
9.8 (100, 87 in.Vlbf)
25 (255, 18)
Case Plug
Spring
Check Ball
Body
Bolt A: 18.6 (190, 14)
Other bolt: 24.5 (250, 18)
U151E:
x 3
33 (337, 24)
11.8 (120, 9)
7.8 (80, 69 in.Vlbf)
40-2- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
26 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
Page 76 of 969
D26594
O-Ring
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part Thrust Needle
Roller Bearing Thrust Bearing
Underdrive Race No. 2Underdrive
Planetary
Gear AssyUnderdrive Clutch Assy
Snap RingFlangePlate
Disc
Underdrive 1-Way
Clutch Assy
Bearing Race
Snap Ring
Underdrive Brake Return
Spring Sub-assyUnderdrive Clutch
Drum Oil Seal RingNeedle Roller
Bearing Underdrive Brake Piston
Parking Lock Pawl
Parking Lock Pawl Shaft
Torsion
Spring
Parking Lock Pawl Pin
Pawl Shaft Clamp
9.8 (100, 87 in.Vlbf)
Front Differential Assy
Clutch Apply Tube
Brake Apply Tube
Transaxle Apply
Tube Clamp
Governor Apply Gasket No. 1
5.4 (55, 48 in.Vlbf)
U151E:
Thrust Bearing 40-4
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
28 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
Page 78 of 969
C89116
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable partO-Ring
Precoated partx 18
Automatic Transaxle
Oil Pan Sub-assyAutomatic Transaxle
Oil Pan Gasket Valve Body
Oil Strainer AssyOil Cleaner
Magnet
Oil Strainer Gasket
11 (110, 8 )
x 17 Transmission Valve Body Assy
Parking Lock
Rod Sub-assy
Parking Lock
Pawl Bracket
Manual Detent
Spring Sub-assy11 (110, 8)
20.1 (205, 15)
20 (205, 15)
C-3 Accumulator
Piston
O-Ring
Compression
Spring
O-Ring O-Ring
B-3 Accumulator
Piston Compression Spring
Reverse Clutch
Accumulator PistonCompression Spring
Washer Control Shaft Lever
Nut Stopper Park/ Neutral
Position SwitchManual Valve Lever Shaft Oil Seal Manual Valve Lever Shaft Sloted Spring Pin Retainer Spring Spacer
13 (130, 9)
6.9 (70, 61 in.Vlbf)
5.4 (55, 48 in.Vlbf)
x 5 O-Ring x 8O-Ring Transaxle Apply Tube ClampAutomatic Transaxle
Case Sub-assyTransaxle Rear Cover
x 11
Governor Apply Gasket
Transaxle Case
2nd Brake Gasket Differential Gear
Lube Apply Tube
Brake Drum Gasket
7.4 (75, 65 in.Vlbf)
29.4 (300, 21.7)
9.8 (100, 87 in.Vlbf)Case Plug
Spring
Check Ball
Body
Bolt A: 18.6 (190, 14)
Other bolt: 24.5 (250, 18)
U151F:
x 3
33 (337, 24)
12 (120, 9)
7.8 (80, 69 in.Vlbf)
25 (255, 18)
40-6- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
30 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
Page 80 of 969
C89125
O-Ring
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable partThrust Needle
Roller Bearing Thrust Bearing
Underdrive Race No. 2Underdrive Planetary
Gear AssyUnderdrive Clutch Assy
Snap RingFlangePlate
Disc
Underdrive 1-Way
Clutch Assy
Thrust Bearing Race
Needle Roller Bearing
Snap Ring
Underdrive Brake Return
Spring Sub-assyUnderdrive Clutch
Drum Oil Seal RingNeedle Roller
Bearing Underdrive Brake Piston
Parking Lock Pawl
Parking Lock Pawl Shaft
Torsion
Spring
Parking Lock Pawl Pin
Pawl Shaft Clamp
9.8 (100, 87 in.Vlbf)
Front Differential Assy
Clutch Apply Tube
Brake Apply Tube
Transaxle Apply
Tube Clamp
Governor Apply Gasket No. 1
U151F:
5.4 (55, 48 in.Vlbf)
40-8- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
32 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
Page 85 of 969
D03683 Non-reusable partCylindrical
Roller Bearing
Inner Race
Differential
Drive PinionParking Lock Gear
Radial Ball Bearing FRUnderdrive Planetary
Ring Gear
Snap Ring
Counter Driven GearUnderdrive Planetary Gear
Radial Ball Bearing RR
280 (2,855, 207)
N´m (kgf´cm, ft´lbf): Specified torqueLock Nut
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)40-13
37 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
Page 88 of 969
D03761
Oil SealTransaxle Housing
PinDifferential Pinion Thrust Washer
Differential Side Gear Differential Pinion Shaft
Differential Side Gear
Thrust Washer
Differential Pinion
Differential Ring Gear
Differential Case
Tapered Roller Bearing FR
Bearing Outer Race
Oil Seal
Shim
Bearing Outer Race
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Tapered Roller Bearing RR
95.1 (970, 70)x14 U151E: 40-16
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
40 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
Page 89 of 969
D03707
Oil Seal
Bearing Race
Differential RH Case
Center Differential
Side Gear Thrust
Washer No.1
Conical Spring
Center Differential
Side Gear
Center Differential
Pinion Spider
Center Differential
Pinion Thrust Washer
Center Differential Pinion
x16
Differential
Intermediate
Case63 (642, 46)
x15
Front Differential
Side Gear Thrust
Washer
Front Differential
Side Gear
Front Differential
Case No.2Pin
Front Differential
Pinion Shaft
Front Differential
Pinion Thrust Washer
Pinion Shaft
Spacer Snap
Ring
Front Differential
Pinion Shaft
Oil Seal
Front Differential
Side Gear Thrust
Washer
Center Differential
Side Gear Thrust
Washer No.2
Differential Ring Gear
Front Differential
Side GearConical
Spring
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Differential
LH Case
Tapered Roller Bearing
Bearing RacePlate Washer
Front Differential
Pinion Front Differential
Pinion Shaft Holder
U151F:
95.1 (970, 70)
Tapered Roller
Bearing
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)40-17
41 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
Page 98 of 969
D25608
U151E:
U151F:
D03569
Oil Pump Assy
D25505
Thrust Needle
Roller Bearing
Differential Gear Assy Forward Clutch Assy
D25506
Thrust Bearing Underdrive Race No.2
Differential
Gear Assy
Forward Clutch Assy
Underdrive Planetary Gear Assy
40-26
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
50 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
30. REMOVE TRANSAXLE HOUSING
(a) Remove the 16 bolts.
(b) Tap on the circumference of the transaxle housing with a
plastic hammer to remove the transaxle housing from the
transaxle case.
NOTICE:
Differential may be accidentally removed when the trans-
axle housing is removed.
31. REMOVE OIL PUMP ASSY
(a) Remove the 7 bolts and oil pump from the transaxle case.
32. REMOVE THRUST NEEDLE ROLLER BEARING
(a) Remove the thrust needle roller bearing from the under-
drive planetary gear assy.
33. REMOVE THRUST BEARING UNDERDRIVE RACE
NO.2
(a) Remove the thrust bearing underdrive race No. 2 from the
underdrive planetary gear assy.
Page 99 of 969
D26450
Differential
Gear Assy
D03573
D03574
Forward Clutch
Assy
D03906
Thrust Needle
Roller Bearing
D26787
Multiple Disc
Clutch Clutch
HubThrust Needle
Roller Bearing
Thrust Needle
Roller Bearing
Thrust
Bearing
Race
No.1
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
40-27
51 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
34. REMOVE DIFFERENTIAL GEAR ASSEMBLY
(a) Remove the differential gear assy from the transaxle
case.
35. REMOVE OVERDRIVE BRAKE GASKET
(a) Remove the 2 overdrive brake gaskets from the transaxle
case.
36. REMOVE FORWARD CLUTCH ASSY
(a) Remove the forward clutch assy from the transaxle case.
(b) Remove the thrust needle roller bearing from the forward
clutch.
37. REMOVE MULTIPLE DISC CLUTCH CLUTCH HUB
(a) Remove the thrust needle roller bearing, multiple disc
clutch clutch hub, thrust needle roller bearing and thrust
bearing race No.1 from the transaxle case.
Page 113 of 969
D26400
Differential
Gear Lube
Apply TubeTransaxle Apply
Tube Clamp
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
40-41
65 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
81. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE
(a) Remove the bolt, transaxle apply tube clamp and differen-
tial gear lube apply tube from the transaxle housing.