floor LEXUS ES300 2005 Owner's Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 608 of 969
110XZ-01
A86274
(a)
(b)
(a)
(a)
(a)
(b)
A79472
11-28
- FUELFUEL TANK ASSY (3MZ-FE)
2056 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Removal & Installation and Disassembly & Reassembly
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11-1)
2. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
3. REMOVE REAR SEAT CUSHION ASSY (See page 72-39)
4. REMOVE REAR FLOOR SERVICE HOLE COVER (See page 11-20)
5. REMOVE FUEL SUCTION W/ PUMP & GAUGE TUBE ASSY (See page 11-20)
6. DRAIN FUEL
7. REMOVE FLOOR PANEL BRACE REAR (See page 15-2)
8. REMOVE EXHAUST PIPE ASSY CENTER
(a) Remove the 2 bolts and 4 nuts.
(b) Remove the exhaust pipe center and 2 gaskets from the
2 exhaust pipe supports.
9. DISCONNECT PARKING BRAKE CABLE ASSY NO.2
(a) Remove the bolt and nut, then disconnect the parking
brake cable No. 2.
Page 613 of 969
A81598
Retainer
Push
- FUELFUEL TANK ASSY (3MZ-FE)
11-33
2061 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(i) Connect the fuel pump tube.
(1) Push in the quick connector to the pipe until the
quick connector makes a ºclickº sound, then push
up the retainer until the claws lock.
NOTICE:
Check the connected part for damage or foreign ob-
jects.
After connecting, check if the connector and pipe are
securely connected by pulling on them.
22. INSTALL FUEL TANK PROTECTOR LOWER CENTER
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
23. INSTALL PARKING BRAKE CABLE ASSY NO.3
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
24. INSTALL PARKING BRAKE CABLE ASSY NO.2
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
25. INSTALL EXHAUST PIPE ASSY CENTER
(a) Install 2 new gaskets and the exhaust pipe center to the 2 exhaust pipe supports.
(b) Tighten the 2 bolts and 4 new nuts.
Torque: 56 NVm (571 kgfVcm, 41 ftVlbf)
26. INSTALL FUEL SUCTION W/ PUMP & GAUGE TUBE ASSY (See page 11-20)
27. ADD FUEL
28. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
29. CHECK FOR FUEL LEAKS (See page 11-5)
30. CHECK FOR EXHAUST GAS LEAKS
31. INSTALL REAR FLOOR SERVICE HOLE COVER (See page 11-20)
32. INSTALL REAR SEAT CUSHION ASSY
33. INSTALL FLOOR PANEL BRACE REAR (See page 15-2)
34. SYSTEM INITIALIZATION (See page 19-15)
Page 629 of 969
120BT-01
A86270
(a)
(b)
(b)(c)
A86393
A A
PushPinch
Pinch
A86360
(e)
(e)
(f) 12-16
- EMISSION CONTROLCHARCOAL CANISTER ASSY (3MZ-FE)
2077 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CHARCOAL CANISTER ASSY (3MZ-FE)
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11-1)
2. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
3. REMOVE REAR SEAT CUSHION ASSY (See page 72-39)
4. REMOVE REAR FLOOR SERVICE HOLE COVER (See page 11-20)
5. REMOVE FUEL SUCTION W/ PUMP & GAUGE TUBE ASSY (See page 11-20)
6. DRAIN FUEL
7. REMOVE FLOOR PANEL BRACE REAR (See page 15-2)
8. REMOVE EXHAUST PIPE ASSY CENTER (See page 11-28)
9. DISCONNECT PARKING BRAKE CABLE ASSY NO.2 (See page 11-28)
10. DISCONNECT PARKING BRAKE CABLE ASSY NO.3 (See page 11-28)
11. REMOVE FUEL TANK PROTECTOR LOWER CENTER (See page 11-28)
12. REMOVE FUEL TANK ASSY (See page 11-28)
13. REMOVE CHARCOAL CANISTER ASSY
(a) Disconnect the VSV connector.
(b) Remove the 2 wire harness clamps.
(c) Disconnect the fuel hose No. 1.
(d) Disconnect the fuel tank vent hose.
(1) Deeply push the quick connector to release the lock
pin.
(2) Pinch portion A.
(3) Pull out the fuel tank vent hose.
(e) Remove the 2 bolts.
(f) Unfasten the claw, then remove the charcoal canister.
Page 630 of 969
A87557
A86389
Push
- EMISSION CONTROLCHARCOAL CANISTER ASSY (3MZ-FE)
12-17
2078 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. REMOVE FUEL EMISSION TUBE FUEL HOSE
(a) Remove the fuel emission tube fuel hose.
15. INSTALL FUEL EMISSION TUBE FUEL HOSE
16. INSTALL CHARCOAL CANISTER ASSY
(a) Install the charcoal canister with the 2 bolts.
Torque: 40 NVm (400 kgfVcm, 29 ftVlbf)
(b) Connect the fuel tank vent hose.
(1) Push in the quick connector to the pipe until the
quick connector makes a ºclickº sound.
NOTICE:
Check the connected part for damage or foreign ob-
jects.
After connecting, check if the quick connector and
pipe are securely connected by pulling on them.
(c) Connect the fuel hose No. 1.
(d) Install the 3 wire harness clamps.
(e) Connect the VSV connector.
17. INSTALL FUEL TANK ASSY (See page 11-28)
18. INSTALL FUEL TANK PROTECTOR LOWER CENTER (See page 11-28)
19. INSTALL PARKING BRAKE CABLE ASSY NO.3 (See page 11-28)
20. INSTALL PARKING BRAKE CABLE ASSY NO.2 (See page 11-28)
21. INSTALL EXHAUST PIPE ASSY CENTER (See page 11-28)
22. INSTALL FUEL SUCTION W/ PUMP & GAUGE TUBE ASSY (See page 11-20)
23. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
24. ADD FUEL
25. CHECK FOR FUEL LEAKS (See page 11-5)
26. CHECK FOR EXHAUST GAS LEAKS
27. INSTALL REAR FLOOR SERVICE HOLE COVER (See page 11-20)
28. INSTALL REAR SEAT CUSHION ASSY
29. INSTALL FLOOR PANEL BRACE REAR (See page 15-2)
30. SYSTEM INITIALIZATION (See page 19-15)
Page 633 of 969
120BV-02
A91017
Nylon Tube Fuel Tube Joint
O-ring
Tube Joint Clip Fuel Suction Plate
A79488
Tube Joint Clip
A79489
A79491
Cover
Tube Joint Clip
12-20
- EMISSION CONTROLVAPOR PRESSURE SENSOR ASSY (3MZ-FE)
2081 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
VAPOR PRESSURE SENSOR ASSY (3MZ-FE)
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11-1)
2. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
3. REMOVE REAR SEAT CUSHION ASSY (See page 72-39)
4. REMOVE REAR FLOOR SERVICE HOLE COVER (See page 11-20)
5. DISCONNECT FUEL PUMP TUBE SUB-ASSY
(a) Remove the tube joint clip, then pull out the fuel pump
tube.
NOTICE:
Check around the quick connector for dirt or mud be-
fore this operation. Remove the dirt if necessary.
Be careful of mud because the quick connector has
an O-ring which seals the pipe and quick connector
that can be contaminated.
Do not use any tools in this operation.
Do not bend or twist the nylon tube. Protect the quick
connector by covering it with a vinyl or plastic bag.
When the pipe and quick connector are stuck, push
and pull the quick connector to release. Pull the quick
connector carefully.
6. REMOVE FUEL TANK VENT TUBE SET PLATE
(a) Remove the 8 bolts, then remove the fuel tank vent tube
set plate.
7. REMOVE VAPOR PRESSURE SENSOR ASSY
(a) Remove the cover.
(b) Remove the tube joint clip, then pull out the vapor pres-
sure sensor.
Page 634 of 969
A86272
Cover
Tube Joint Clip
A79489Mark
A81595
Tube Joint ClipCollar
- EMISSION CONTROLVAPOR PRESSURE SENSOR ASSY (3MZ-FE)
12-21
2082 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
8. INSTALL VAPOR PRESSURE SENSOR ASSY
(a) Install the vapor pressure sensor with the tube joint clip.
NOTICE:
Check the connected part for scratch or foreign ob-
jects.
Check that the vapor pressure sensor is inserted se-
curely.
Check that the tube joint clip is on the collar of the va-
por pressure sensor.
After installing the tube joint clip, check that the vapor
pressure sensor has not been pulled off.
(b) Install the cover.
9. INSTALL FUEL TANK VENT TUBE SET PLATE
(a) Align the mark of the fuel tank vent tube set plate with the
fuel suction tube w/ pump & gauge.
(b) Install the fuel tank vent tube set plate with the 8 bolts.
Torque: 5.9 NVm (60 kgfVcm, 52 in.Vlbf)
10. CONNECT FUEL PUMP TUBE SUB-ASSY
(a) Install the fuel pump tube with the tube joint clip.
NOTICE:
Check the connected part for scratch or foreign ob-
jects.
Check that the fuel tube joint is inserted securely.
Check that the tube joint clip is on the collar of the fuel
tube joint.
After installing the tube joint clip, check that the fuel
tube joint has not been pulled off.
11. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
12. CHECK FOR FUEL LEAKS (See page 11-5)
13. INSTALL REAR FLOOR SERVICE HOLE COVER (See page 11-20)
14. INSTALL REAR SEAT CUSHION ASSY
15. SYSTEM INITIALIZATION (See page 19-15)
Page 645 of 969
150B7-01
A86208
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part Exhaust Pipe
Gasket
44 (450, 33)
Heated Oxygen Sensor
44 (450, 33)
Heated Oxygen Sensor
62 (633, 46)
Exhaust Pipe No. 1
Support Bracket Front
33 (337, 24)
Exhaust Pipe No. 1
Support Bracket Rear
33 (337, 24)
x2
x2
x2
Exhaust Pipe Assy Tail
Tail Pipe Baffle
Exhaust Pipe Assy Center
x2
x2
x2
20 (199, 14)
x2
56 (574, 41)
Floor Panel Brace Rear
Exhaust Pipe Gasket Exhaust Pipe Gasket
Exhaust Pipe
Gasket
Exhaust Pipe Assy Front
56 (574, 41)
62 (633, 46)
- EXHAUSTEXHAUST PIPE ASSY (3MZ-FE)
15-1
2274 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
EXHAUST PIPE ASSY (3MZ-FE)
COMPONENTS
Page 646 of 969
150B8-01
A86209
A86210
(a)
(b)
(a)
(b)
(b)
A86211
Plastic-faced Hammer
15-2
- EXHAUSTEXHAUST PIPE ASSY (3MZ-FE)
2275 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Removal & Installation and Disassembly & Reassembly
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. REMOVE HEATED OXYGEN SENSOR (See page 12-24)
SST 09224-00010
3. REMOVE FLOOR PANEL BRACE REAR
(a) Remove the 2 bolts, then remove the floor panel brace
rear.
4. REMOVE EXHAUST PIPE ASSY TAIL
(a) Remove the 2 nuts.
(b) Remove the exhaust pipe tail and gasket from the 3 ex-
haust pipe supports.
5. REMOVE TAIL PIPE BAFFLE
(a) Using a plastic-faced hammer, uniformly tap the tail pipe
baffle to remove.
Page 649 of 969
A86216
Keyway
KeyPlastic-faced
Hammer
- EXHAUSTEXHAUST PIPE ASSY (3MZ-FE)
15-5
2278 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. INSTALL TAIL PIPE BAFFLE
(a) Align the keyway of the tail pipe baffle with the key on the
exhaust pipe tail.
(b) Using a plastic-faced hammer, tap the tail pipe baffle to
install.
15. INSTALL EXHAUST PIPE ASSY TAIL
(a) Install a new gasket and the exhaust pipe tail to the 3 exhaust pipe supports.
(b) Tighten the 2 new nuts.
Torque: 56 NVm (574 kgfVcm, 41 ftVlbf)
16. INSTALL HEATED OXYGEN SENSOR (See page 12-24)
SST 09224-00010
17. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
18. CHECK FOR EXHAUST GAS LEAKS
19. INSTALL FLOOR PANEL BRACE REAR
Torque: 20 NVm (199 kgfVcm, 14 ftVlbf)
20. SYSTEM INITIALIZATION (See page 19-15)
Page 818 of 969
C90687
C90688Matchmarks
- STEERING COLUMNSTEERING COLUMN ASSY
50-9
2570 Author: Date:
15. REMOVE TURN SIGNAL SWITCH ASSY
(a) Disconnect the 3 connectors.
(b) Disconnect the airbag connector.
(c) Remove the 3 screws and turn signal switch assy.
16. REMOVE INSTRUMENT PANEL FINISH PLATE(See page 71-1 1)
17. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE
ASSY
(a) Place the ignition switch lock cylinder assy at the key ACC
position.
(b) Remove the cable cap claw from the key interlock and pull
out the floor shift parking lock cable assy.
18. DISCONNECT STEERING SLIDING YOKE SUB-ASSY
(a) Place the matchmarks on the steering sliding yoke sub-
assy and intermediate shaft sub-assy.
(b) Remove the bolt and disconnect the steering sliding yoke
sub-assy .
19. REMOVE STEERING COLUMN HOLE COVER SUB-ASSY NO.2
(a) Remove the hose clamp.
(b) Remove the steering column hole cover sub-assy No.2.
20. REMOVE STEERING COLUMN ASSY
(a) Disconnect the connectors and wire harness clamps.
(b) Disconnect the driver side junction block.