LEXUS ES300 2005 Manual PDF

- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03-7
23 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U) Thrust washer thickness
= Clearance - 0.162 - 0.265 mm (0.0064 - 0.0104 in.)
Mark
A
B
C
D
E
F
G
H
J
K
0.95 mm (0.0373 in.)
1.00 mm (0.0393 in.)
1.05 mm (0.0413 in.)
1.10 mm (0.0433 in.)
1.15 mm (0.0453 in.)
1.20 mm (0.0472 in.)
1.25 mm (0.0492 in.)
1.30 mm (0.0512 in.)
1.35 mm (0.0532 in.)
1.40 mm (0.0552 in.)
Pinion's backlash0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Thrust washer thickness Mark
MA
MB
MC
MD
ME
MF
MG
MH
MJ
MK
ML
MM
MN
0.80 mm (0.0313 in.)
0.85 mm (0.0333 in.)
0.90 mm (0.0353 in.)
0.95 mm (0.0373 in.)
1.00 mm (0.0393 in.)
1.05 mm (0.0413 in.)
1.10 mm (0.0433 in.)
1.15 mm (0.0453 in.)
1.20 mm (0.0472 in.)
1.25 mm (0.0492 in.)
1.30 mm (0.0512 in.)
1.35 mm (0.0532 in.)
1.40 mm (0.0552 in.)
Praload (at 60 rpm) New bearing
Used bearing0.20 - 0.69 NVm (2.0 - 7.0 kgfVcm, 1.8 - 6.1 in.Vlbf)
0.10 - 0.35 NVm (1.0 - 3.6 kgfVcm, 0.9 - 3.1 in.Vlbf)
Flange thickness Mark
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
2.75 mm (0.1083 in.)
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)
Oil seal press in depth5.5 - 6.5 mm (0.217 - 0.256 in.)

0305L-1 1
03-8
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
24 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
TORQUE SPECIFICATION
Part TightenedNVmkgfVcmftVlbf
Differential gear lube apply tube x Transaxle housing9.810087 in.Vlbf
Front planetary gear lock nut210-3502141-3569155-258
Brake apply tube clamp x Transaxle case5.45548 in.Vlbf
Transaxle case No. 1 plug x Transaxle rear cover7.47565 in.Vlbf
Transaxle rear cover x Transaxle case Bolt A
Other bolt19
25190
25014
18
Pawl shaft clamp x Transaxle case9.810087 in.Vlbf
Oil pump assy x Transaxle case2222616
Transaxle housing x Transaxle case Bolt A
Bolt B
Bolt C
Bolt D25
33
29
22255
337
295
22618
24
21
16
Automatic transmission case plug x Transaxle housing7.47565 in.Vlbf
Automatic transmission case plug x Transaxle case7.47565 in.Vlbf
Parking lock pawl bracket x Transaxle case2020515
Manual detent spring x Transaxle case Bolt A
Bolt B20
12205
12015
9
Transmission wire x Transaxle housing5.45548 in.Vlbf
Transmission valve body x Transaxle case1111 08
ATF temperature sensor clamp x Transmission valve body6.66758 inVlbf
Valve body oil strainer assy x Transmission valve body1111 08
Automatic transaxle oil pan sub-assy x Transaxle case7.88069 in.Vlbf
Drain plug x Automatic transaxle oil pan sub-assy4950036
Speed sensor x Transaxle case1111 58
Oil cooler tube union x Transaxle case Union
Elbow27
27276
27620
20
Park/neutral start switch x nut6.97061 in.Vlbf
Park/neutral start switch x Bolt5.45548 in.Vlbf
Park/neutral start switch x Control shaft lever131309
Speedometer driven hole cover sub-assy x Transaxle case6.97061
Oil pump body x Stator shaft assy9.810087 in.Vlbf
Line pressure control solenoid assy x Transmission valve body assy6.66758 in.Vlbf
Shift solenoid valve SL1x Transmission valve body assy6.66758 in.Vlbf
Shift solenoid valve SL2x Transmission valve body assy10.811 08
Shift solenoid valve SL3x Transmission valve body assy6.66758 in.Vlbf
Shift solenoid valve S4x Transmission valve body assy10.811 08
Shift solenoid valve DSL x Transmission valve body assy10.811 08
Front differential case x Front differential ring gear95.197070

4010I-01
C86320
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable partElbow
27 (276, 20)
Drain Plug Drain Plug Gasket Automatic Transmission
Case PlugO-Ring Automatic Transmission
Case Plug Speed Sensor
Automatic Transmission
Case Plug
47 (479, 34)
Speed Sensor
7.4 (75, 65 in.Vlbf)

O-Ring  O-Ring 
O-Ring 
O-Ring 
O-Ring 
7.4 (75, 65 in.Vlbf)
7.4 (75, 65 in.Vlbf)
11.3 (158, 8)
11.3 (158, 8)
5.4 (55, 48 in.Vlbf)
U151E:
Transmission Wire
Union
25 (255, 18)
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)40-1
25 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
AUTOMATIC TRANSMISSION / TRANSAXLE (U151E/U151F)
COMPONENTS

C89119
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable partO-Ring 
 Precoated partx 18
Automatic Transaxle
Oil Pan Sub-assyAutomatic Transaxle
Oil Pan Gasket Valve Body
Oil Strainer AssyOil Cleaner
Magnet
 
Oil Strainer Gasket
11 (110, 8 )
x 17 Transmission Valve Body Assy
Parking Lock
Rod Sub-assy
Parking Lock
Pawl Bracket
Manual Detent
Spring Sub-assy11 (110, 8)
20 (205, 15)
20 (205, 15)
C-3 Accumulator
Piston
O-Ring 
Compression
Spring
O-Ring O-Ring 
B-3 Accumulator
Piston Compression Spring
Reverse Clutch
Accumulator PistonCompression Spring
Washer Control Shaft Lever
Nut Stopper Park/ Neutral
Position SwitchManual Valve Lever Shaft Oil Seal Manual Valve Lever Shaft Sloted Spring Pin Retainer Spring Spacer
13 (130, 9)
6.9 (70, 61 in.Vlbf)
5.4 (55, 48 in.Vlbf)
x 5 O-Ring x 8O-Ring  Transaxle Apply Tube ClampAutomatic Transaxle
Case Sub-assyTransaxle Rear Cover
x 11
Governor Apply Gasket
Transaxle Case
2nd Brake Gasket Differential Gear
Lube Apply Tube
Brake Drum Gasket
7.4 (75, 65 in.Vlbf)
29 (295, 21)
9.8 (100, 87 in.Vlbf)
25 (255, 18)
Case Plug
Spring
Check Ball
Body
Bolt A: 18.6 (190, 14)
Other bolt: 24.5 (250, 18)
U151E:
x 3
33 (337, 24)
11.8 (120, 9)
7.8 (80, 69 in.Vlbf)
40-2- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
26 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

D26457
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable part
x 7 Oil Pump AssyThrust Needle
Roller Bearing
Forward Clutch AssyThrust Needle
Roller Bearing
22 (226, 16)
O/D Brake gasket
Counter Drive
Gear Bearing Counter
Drive Gear
Washer
Thrust Bearing
Race No. 1
Thrust Needle
Roller Bearing
Multiple
Disc Clutch
Clutch Hub
1st & Reverse
Brake Piston
O-Ring
Snap RingSnap RingPlateFlange
Disc
1st & Reverse Brake
Return Spring
Counter Drive
Gear Bearing
Planetary Carrier
Thrust Washer No. 1Front Planetary
Gear Assy
Brake Hub
Snap Ring
Flange
Plate
Disc
Snap Ring
Second Brake Piston AssyFront Planetary
Ring GearThrust Bearing Race
Thrust Needle
Roller Bearing
Planetary Carrier
Thrust Washer No. 2
Thrust Needle
Roller Bearing
1-W ay Clutch
Inner Race1-W ay Clutch Assy
1-W ay Clutch Sleeve Outer
Rear Planetary
Gear Assy
Thrust Bearing
Race No. 2
Thrust Needle
Roller Bearing
Input Sun Gear
Thrust Needle
Roller BearingSnap Ring
Thrust BearingTransaxle Rear Cover
Needle Roller Bearing
Outer Rear Clutch Oil Seal Ring
Direct Clutch Assy
Thrust Bearing Race
O/D Direct
Clutch Hub Sub-assyThrust Bearing
Rear Planetary
Sun Gear Assy
U151E:
Nut
210 (2,141, 155) - 350 (3,569, 258)
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)40-3
27 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

D26594
O-Ring 
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable part Thrust Needle
Roller Bearing Thrust Bearing
Underdrive Race No. 2Underdrive
Planetary
Gear AssyUnderdrive Clutch Assy
Snap RingFlangePlate
Disc
Underdrive 1-Way
Clutch Assy
Bearing Race
Snap Ring
Underdrive Brake Return
Spring Sub-assyUnderdrive Clutch
Drum Oil Seal RingNeedle Roller
Bearing Underdrive Brake Piston

Parking Lock Pawl
Parking Lock Pawl Shaft
Torsion
Spring
Parking Lock Pawl Pin
Pawl Shaft Clamp
9.8 (100, 87 in.Vlbf)
Front Differential Assy
Clutch Apply Tube
Brake Apply Tube
Transaxle Apply
Tube Clamp
Governor Apply Gasket No. 1 
5.4 (55, 48 in.Vlbf)
U151E:
Thrust Bearing 40-4
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
28 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

C86315
U151F:
O-Ring 
O-Ring 
O-Ring  O-Ring O-Ring 
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable partSpeed Sensor
Automatic Transmission
Case Plug
Drain Plug Gasket
Drain Plug ElbowUnion Transmission Wire
7.4 (75, 65 in.Vlbf)
27 (275, 20)
27 (276, 20)
49 (500, 36)
X6Speed Sensor
Automatic Transmission
Case Plug

Automatic Transmission
Case Plug
5.4 (55, 48 in.Vlbf)
11.3 (158, 8)
11.3 (158, 8)
7.4 (75, 65 in.Vlbf)
O-Ring Gascket 
69 (704, 51)
39 (387, 29)
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)40-5
29 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

C89116
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable partO-Ring 
 Precoated partx 18
Automatic Transaxle
Oil Pan Sub-assyAutomatic Transaxle
Oil Pan Gasket Valve Body
Oil Strainer AssyOil Cleaner
Magnet
 
Oil Strainer Gasket
11 (110, 8 )
x 17 Transmission Valve Body Assy
Parking Lock
Rod Sub-assy
Parking Lock
Pawl Bracket
Manual Detent
Spring Sub-assy11 (110, 8)
20.1 (205, 15)
20 (205, 15)
C-3 Accumulator
Piston
O-Ring 
Compression
Spring
O-Ring O-Ring 
B-3 Accumulator
Piston Compression Spring
Reverse Clutch
Accumulator PistonCompression Spring
Washer Control Shaft Lever
Nut Stopper Park/ Neutral
Position SwitchManual Valve Lever Shaft Oil Seal Manual Valve Lever Shaft Sloted Spring Pin Retainer Spring Spacer
13 (130, 9)
6.9 (70, 61 in.Vlbf)
5.4 (55, 48 in.Vlbf)
x 5 O-Ring x 8O-Ring  Transaxle Apply Tube ClampAutomatic Transaxle
Case Sub-assyTransaxle Rear Cover
x 11
Governor Apply Gasket
Transaxle Case
2nd Brake Gasket Differential Gear
Lube Apply Tube
Brake Drum Gasket
7.4 (75, 65 in.Vlbf)
29.4 (300, 21.7)
9.8 (100, 87 in.Vlbf)Case Plug
Spring
Check Ball
Body
Bolt A: 18.6 (190, 14)
Other bolt: 24.5 (250, 18)
U151F:
x 3
33 (337, 24)
12 (120, 9)
7.8 (80, 69 in.Vlbf)
25 (255, 18)
40-6- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
30 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

D26457
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable part
x 7 Oil Pump AssyThrust Needle
Roller Bearing
Forward Clutch AssyThrust Needle
Roller Bearing
22 (226, 16)
O/D Brake gasket
Counter Drive
Gear Bearing Counter
Drive Gear
Washer
Nut
Thrust Bearing
Race No. 1
Thrust Needle
Roller Bearing
Multiple
Disc Clutch
Clutch Hub
210 (2,141, 155) - 350 (3,569, 258)
1st & Reverse
Brake Piston
O-Ring
Snap RingSnap RingPlateFlange
Disc
1st & Reverse Brake
Return Spring
Counter Drive
Gear Bearing
Planetary Carrier
Thrust Washer No. 1Front Planetary
Gear Assy
Brake Hub
Snap Ring
Flange
Plate
Disc
Snap Ring
Second Brake Piston AssyFront Planetary
Ring GearThrust Bearing Race
Thrust Needle
Roller Bearing
Planetary Carrier
Thrust Washer No. 2
Thrust Needle
Roller Bearing
1-W ay Clutch
Inner Race1-W ay Clutch Assy
1-W ay Clutch Outer Sleeve
Rear Planetary
Gear Assy
Thrust Bearing
Race No. 2
Thrust Needle
Roller Bearing
Input Sun Gear
Thrust Needle
Roller BearingSnap Ring
Thrust BearingTransaxle Rear Cover
Needle Roller Bearing
Outer Rear Clutch Oil Seal Ring
Direct Clutch Assy
Thrust Bearing Race
O/D Direct
Clutch Hub Sub-assyThrust Bearing
Rear Planetary
Sun Gear Assy
U151F:
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)40-7
31 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

C89125
O-Ring 
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable partThrust Needle
Roller Bearing Thrust Bearing
Underdrive Race No. 2Underdrive Planetary
Gear AssyUnderdrive Clutch Assy
Snap RingFlangePlate
Disc
Underdrive 1-Way
Clutch Assy
Thrust Bearing Race
Needle Roller Bearing
Snap Ring
Underdrive Brake Return
Spring Sub-assyUnderdrive Clutch
Drum Oil Seal RingNeedle Roller
Bearing Underdrive Brake Piston

Parking Lock Pawl
Parking Lock Pawl Shaft
Torsion
Spring
Parking Lock Pawl Pin
Pawl Shaft Clamp
9.8 (100, 87 in.Vlbf)
Front Differential Assy
Clutch Apply Tube
Brake Apply Tube
Transaxle Apply
Tube Clamp
Governor Apply Gasket No. 1 
U151F:
5.4 (55, 48 in.Vlbf)
40-8- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
32 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)