air suspension LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 60 of 969
- PREPARATIONAUTOMATIC TRANSMISSION / TRANS
02-3
12 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
09527-1701 1Rear Axle Shaft Bearing RemoverAUTOMATIC TRANSAXLE
ASSY(U151E/U151F)
FRONT DIFFERENTIAL
ASSY(U151F)
09550-60010Differential Side Bearing
ReplacerFRONT DIFFERENTIAL
ASSY(U151E)
(09951-00490)Replacer 49FRONT DIFFERENTIAL
ASSY(U151E)
09564-3201 1Differential Preload AdaptorFRONT DIFFERENTIAL
ASSY(U151E)
FRONT DIFFERENTIAL
ASSY(U151F)
09608-10010Steering Knuckle Oil Seal
ReplacerFRONT DIFFERENTIAL
ASSY(U151E)
FRONT DIFFERENTIAL
ASSY(U151F)
09649-17010Steering Knuckle ToolAUTOMATIC TRANSAXLE
ASSY(U151E/U151F)
FRONT DIFFERENTIAL
ASSY(U151F)
09710-30050Suspension Arm Bushing ReplacerFRONT DIFFERENTIAL
ASSY(U151E)
09726-40010Lower Control Shaft Bearing
ReplacerUNDERDRIVE PLANETARY GEAR
ASSY(U151E/U151F)
09930-00010Drive Shaft Nut ChiselUNDERDRIVE PLANETARY GEAR
ASSY(U151E/U151F)
(09931-00010)HandleUNDERDRIVE PLANETARY GEAR
ASSY(U151E/U151F)
(09931-00020)Nut ChiselUNDERDRIVE PLANETARY GEAR
ASSY(U151E/U151F)
09950-00020Bearing RemoverFRONT DIFFERENTIAL
ASSY(U151E)
AUTOMATIC TRANSAXLE
ASSY(U151E/U151F)
UNDERDRIVE PLANETARY GEAR
ASSY(U151E/U151F)
FRONT DIFFERENTIAL
ASSY(U151F)
Page 349 of 969
300AX-02
C91613
Front Drive Shaft
Assy LH Drive Shaft Bearing
Bracket Hole Snap Ring
Tie Rod Assy LH
Front Suspension
Arm Sub-assy Lower
No.1 LHFront Axle Assy LH Front Stabilizer Link Assy LH
Speed Sensor Front LH
Cotter Pin Front Drive Shaft
Assy RH
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
32 (330, 24)
8.0 (82, 71 in.Vlbf)
294 (2,998, 217)
49 (500, 36)
75 (765, 55)
74 (755, 55)
Front Flexible Hose
No. 1
19 (192, 14)
30-4
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2407 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
COMPONENTS
Page 351 of 969
G29148
NVm (kgfVcm, ftVlbf): Specified torque
Non-reusable partShock Absorber Assy Front LH
Tie Rod Assy LH
Speed Sensor Front LH
Front Suspension Arm
Sub-assy Lower No.1 LH
Cotter Pin Front Axle LH
Hub Bolt
Steering Knuckle LH
Lower Ball Joint Assy LHFront Axle Assy LH Front Drive Shaft Assy LH
210 (2,141, 155)
8.0 (82, 71 in.Vlbf)
Front Disc
107 (1,090, 79)
75 (765, 55)49 (500, 36)294 (2,998, 217)
Front Axle Hub LH
Hole Snap Ring
Cotter Pin
Front Axle Hub
LH Bearing
123 (1,254, 91)
Disc Brake Dust
Cover Front LH
Front Axle Hub Sub-assy LH
8.3 (85, 73 in.Vlbf)
8.3 (85, 73 in.Vlbf)
Front Wheel Bearing
Dust Deflector No.1 LH
Front Disc brake
caliper assy LH
30-6- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2409 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 352 of 969
C91585
NVm (kgfVcm, ftVlbf): Specified torque
Non-reusable partShock Absorber Assy Rear LH
Rear Suspension Arm
Assy No.2 LH
Rear Disc Brake
Caliper Assy LH Rear Axle Carrier
Sub-assy LH
Parking Brake Assy
Rear Axle Hub &
Bearing Assy LHRear Disc Strut Rod Assy Rear
100 (1,020, 74)
62 (630, 46)
100 (1,020, 74)
113 (1,152, 83)
113 (1,152, 83)
5.4 (55, 48 in.Vlbf)
5.4 (55, 48 in.Vlbf)
Rear Axle LH Hub Bolt
80 (816, 59)
X5
255 (2,600, 188)
19 (192, 14)
62 (630, 46)
80 (816, 59)
Rear Suspension Arm
Assy No.1 LH
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)30-7
2410 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 354 of 969
C92142
SST
HoldTurn
F40142
D27403
C83850
SST
C66549
- DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT (From July, 2003)
30-9
2412 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
6. DISCONNECT TIE ROD ASSY LH
(a) Remove the cotter pin and nut.
(b) Using SST, separate the tie rod end from the steering
knuckle.
SST 09628-6201 1
7. DISCONNECT FRONT SUSPENSION ARM
SUB-ASSY LOWER NO.1 LH
(a) Remove the bolt and 2 nuts, and disconnect the front sus-
pension arm sub-assy lower No.1 LH from the lower ball
joint.
8. DISCONNECT FRONT AXLE ASSY LH
(a) Using a plastic hammer, separate the drive shaft from the
axle hub.
NOTICE:
Be careful not to damage the boot and speed sensor rotor.
9. REMOVE FRONT DRIVE SHAFT ASSY LH
(a) Using SST, remove the front drive shaft assy LH.
SST 09520-01010, 09520-24010 (09520-32040)
NOTICE:
Be careful not to damage the transaxle case oil seal,
inboard joint boot and drive shaft dust cover.
Be careful not to drop the drive shaft assy.
10. REMOVE FRONT DRIVE SHAFT ASSY RH
(a) Using pliers, remove the drive shaft bearing bracket hole
snap ring.
(b) Remove the bolt and front drive shaft assy RH from the
drive shaft bearing bracket.
Page 362 of 969
C66548
F40142
C83022
- DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT (From July, 2003)
30-17
2420 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
37. INSTALL FRONT DRIVE SHAFT ASSY RH
(a) Using a screwdriver, install a new bearing bracket hole
snap ring.
NOTICE:
Do not damage the oil seal and boot.
(b) Install the bolt.
Torque: 32 NVm (330 kgfVcm, 24 ftVlbf)
38. INSTALL FRONT AXLE ASSY LH
(a) Install the front drive shaft assy LH to the front axle assy LH.
NOTICE:
Be careful not to damage the outboard joint boot.
Be careful not to damage the speed sensor rotor.
39. INSTALL FRONT SUSPENSION ARM SUB- ASSY
LOWER NO.1 LH
(a) Install the lower ball joint to the front suspension arm sub-
assy lower with the bolt and nuts.
Torque: 75 NVm (765 kgfVcm, 55 ftVlbf)
40. INSTALL TIE ROD ASSY LH
(a) Install the tie rod end to the steering knuckle with the nut.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 60 further.
41. INSTALL SPEED SENSOR FRONT LH
(a) Install the flexible hose and the speed sensor to the shock
absorber with the bolt and set the clip of sensor on
knuckle.
Torque: 19 NVm (192 kgfVcm, 14 ftVlbf)
NOTICE:
Be careful not to damage the speed sensor.
Do not twist the sensor wire when installing the speed
sensor.
Page 364 of 969
300M6-02
C91612
C83023
F40153
SST
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
30-19
2422 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
FRONT AXLE HUB SUB-ASSY LH (From July, 2003)
REPLACEMENT
HINT:
Replace the RH side using the same procedures as for the LH side.
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE HUB LH NUT (SEE PAGE 30-8)
SST 09930-00010
3. DISCONNECT SPEED SENSOR FRONT LH (SEE PAGE 30-8)
4. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH
(a) Remove the 2 bolts and separate the front disc brake cali-
per assy LH from the steering knuckle LH.
NOTICE:
Use a string or other device to keep the brake caliper from
hanging down by the flexible hose.
5. REMOVE FRONT DISC
6. SEPARATE TIE ROD ASSY LH (SEE PAGE 30-8)
SST 09628-6201 1
7. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (SEE PAGE 30-8)
8. REMOVE FRONT AXLE ASSY LH
(a) Using a plastic hammer, separate the front drive shaft
assy LH from the front axle hub sub-assy LH.
NOTICE:
Be careful not to damage the boot and speed sensor rotor.
(b) Remove the 2 bolts, nuts and steering knuckle with the
axle hub.
9. REMOVE LOWER BALL JOINT ASSY FRONT LH
(a) Remove the cotter pin and nut.
(b) Using SST, remove the lower ball joint assy front LH.
SST 09628-6201 1
Page 367 of 969
C83852F45465
C97690F45054
C83023
30-22
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
2425 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
18. INSTALL FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, install a new front axle hub LH hole
snap ring.
19. INSTALL FRONT WHEEL BEARING DUST
DEFLECTOR NO.1 LH
(a) Using SST and a hammer, install the bearing dust deflec-
tor No.1 LH.
SST 09316- 60011 (09316- 00011, 09316- 00031),
09608-32010
HINT:
Aligh the hole for the speed sensor in the bearing dust deflector
No.1 LH with the steering knuckle.
20. INSTALL LOWER BALL JOINT ASSY FRONT LH
(a) Install the lower ball joint assy front LH and tighten the nut.
Torque: 123 NVm (1,254 kgfVcm, 90 ftVlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 60 further.
21. INSTALL FRONT AXLE ASSY LH
(a) Install the front axle assy LH with the 2 bolts and nuts to
the shock absorber assy front LH.
Torque: 210 NVm (2,141 kgfVcm, 155 ftVlbf)
NOTICE:
Only when reusing the bolts and nuts, apply the small
amount of engine oil to the screw part of the nuts.
Do not excessively push out the front axle assy LH.
Be careful not to damage the outboard joint boot.
Be careful not to damage the speed sensor rotor.
22. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (SEE PAGE 30-8)
23. INSTALL TIE ROD ASSY LH (SEE PAGE 30-8)
24. INSTALL FRONT DISC
Page 374 of 969
3006J-06
C83017
C83018
C83019
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB-ASSY LH
30-29
2432 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR AXLE CARRIER SUB-ASSY LH
REPLACEMENT
HINT:
COMPONENTS: See page 30-4
Replace the RH side by the same procedures with the LH side.
1. REMOVE REAR WHEEL
2. REMOVE STRUT ROD ASSY REAR (SEE PAGE 27-18)
3. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
4. REMOVE REAR DISC
5. DISCONNECT SKID CONTROL SENSOR WIRE
6. REMOVE REAR AXLE HUB & BEARING ASSY LH (SEE PAGE 30-26)
7. SEPARATE REAR SUSPENSION ARM ASSY NO.2 LH
(a) Remove the bolt, nut and rear suspension arm assy No.2
LH from the rear axle carrier sub-assy LH.
HINT:
While fixing the nut, turn and remove the bolt.
8. SEPARATE REAR SUSPENSION ARM ASSY NO.1 LH
(a) Remove the bolt, nut and rear suspension arm assy No.1
LH from the rear axle carrier sub-assy LH.
HINT:
While fixing the nut, turn and remove the bolt.
9. REMOVE REAR AXLE CARRIER SUB-ASSY LH
(a) Remove the 2 bolts, nuts and rear axle carrier sub-assy
LH from the shock absorber assy rear LH.
NOTICE:
When removing bolt, stop the bolt from rotating and loosen
the nut.
Page 375 of 969
C83019
C83018
C83017
30-30
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB-ASSY LH
2433 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
10. INSTALL REAR AXLE CARRIER SUB-ASSY LH
(a) Install the rear axle carrier sub-assy LH with the 2 bolts
and nuts.
Torque: 255 NVm (2,600 kgfVcm, 188 ftVlbf)
NOTICE:
When installing bolt, stop the bolt from rotating and torque
the nut.
HINT:
Insert the bolt from the rear side of the vehicle and install the
nut.
11. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.1 LH
(a) Install the rear suspension arm assy No.1 LH to the rear
axle carrier sub-assy LH with the bolt and nut, temporarily
tighten the bolt.
HINT:
Insert the bolt from the front side of the vehicle and while fixing
the nut, turn and install the bolt.
12. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.2 LH
(a) Install the rear suspension arm No.2 to the rear axle carri-
er sub-assy LH with the bolt and nut, temporarily tighten
the bolt.
HINT:
Insert the bolt from the rear side of the vehicle and while fixing
the nut, turn and install the bolt.
13. INSTALL REAR AXLE HUB & BEARING ASSY LH (SEE PAGE 30-26)
14. INSTALL SKID CONTROL SENSOR WIRE
15. INSTALL REAR DISC
16. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
17. TEMPORARILY TIGHTEN STRUT ROD ASSY REAR (SEE PAGE 27-18)
18. STABILIZE SUSPENSION (SEE PAGE 27-18)
19. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 LH (SEE PAGE 27-10)
20. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.2 LH (SEE PAGE 27-14)
21. FULLY TIGHTEN STRUT ROD ASSY REAR (SEE PAGE 27-18)
22. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
23. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (SEE PAGE 27-3)
24. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)