Power control unit Lexus ES300h 2014 Owner's Manual

761-2. Hybrid system
ES350_300h_OM_OM33A60U_(U)
Hybrid system precautions (hybrid vehicles)
Take care when handling the hybrid system, as it contains a high voltage
system (about 650 V at maximum) as well as parts that become
extremely hot when the hybrid system is operating. Obey the caution
labels attached to the vehicle.
Air conditioning compressor
Power control unit with DC/
DC converter
High voltage cables (orange)
Hybrid battery (traction bat-
tery) Service plug
Electric motor (traction motor)
Caution label1
2
3
4
5
6
7

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ES350_300h_OM_OM33A60U_(U)
4-6. Driving tips
Winter driving tips
●Use fluids that are appropriate to the prevailing outside temperatures.
• Engine oil
• Engine coolant
• Power control unit coolant (hybrid vehicles)
•Washer fluid
●Have a service technician inspect the condition of the 12-volt battery.
●Have the vehicle fitted with four snow tires or purchase a set of tire
chains for the front tires.
Ensure that all tires are the specified size and brand, and that chains match the
size of the tires.
Carry out the necessary preparatio ns and inspections before driving
the vehicle in winter. Always drive the vehicle in a manner appropriate
to the prevailing weather conditions.
Preparation for winter

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ES350_300h_OM_OM33A60U_(U)
6-2. Maintenance
General maintenance
Listed below are the general maintenance items that should be per-
formed at the intervals specified in the “Warranty and Service Guide”
or “Owner’s Manual Supplement”. It is recommended that any prob-
lem you notice should be brought to the attention of your Lexus dealer
or qualified service shop for advice.
Engine compartment
ItemsCheck points
12-volt battery (gasoline vehicles)Check the battery fluid level and
connections. ( →P. 6 9 3 )
Brake fluidIs the brake fluid at the correct level?
(→ P. 6 9 2 )
Engine coolant (gasoline vehicles)Is the engine coolant at the correct
level? ( →P. 6 8 9 )
Engine/power control unit coolant
(hybrid vehicles)Is the engine/power control unit coolant
at the correct level? ( →P. 6 8 9 )
Engine oilIs the engine oil at the correct level?
(→ P. 6 8 4 )
Exhaust systemThere should not be any fumes or
strange sounds.
Radiator/condenserThe radiator and condenser should be
free from foreign objects. ( →P. 6 9 1 )
Wa s h e r f l u i dIs there sufficient washer fluid?
(→ P. 6 9 7 )
Luggage compartment
ItemsCheck points
12-volt battery (hybrid vehicles)Check the connections. ( →P. 6 9 8 )

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ES350_300h_OM_OM33A60U_(U)
6-3. Do-it-yourself maintenance
6
Maintenance and care
Do-it-yourself service precautions
If you perform maintenance by yourself, be sure to follow the correct
procedure as given in these sections.
ItemsPa r t s a n d t o o l s
12-volt battery condition
(gasoline vehicles) (→P. 6 9 3 )
•Warm water
•Baking soda
•Grease
• Conventional wrench
(for terminal clamp bolts)
• Distilled water
12-volt battery condition
(hybrid vehicles) ( →P. 6 9 8 )•Grease
• Conventional wrench (for terminal
clamp bolts)
Brake fluid level ( →P. 692)
•FMVSS No.116 DOT 3 or SAE J1703
brake fluid
• Rag or paper towel
• Funnel (used only for adding brake fluid)
Engine coolant level
(gasoline vehicles) ( →P. 6 8 9 )
• “Toyota Super Long Life Coolant” or
a similar high quality ethylene glycol-
based non-silicate, non-amine, non-
nitrite and non-borate coolant with
long-life hybrid organic acid technol-
ogy
For the U.S.A.:
“Toyota Super Long Life Coolant” is
pre-mixed with 50% coolant and
50% deionized water.
For Canada:
“Toyota Super Long Life Coolant” is
pre-mixed with 55% coolant and
45% deionized water.
• Funnel (used only for adding coolant)
Engine/power control unit coolant level
(hybrid vehicles) ( →P. 6 8 9 )

ES350_300h_OM_OM33A60U_(U)
6756-3. Do-it-yourself maintenance
6
Maintenance and care
CAUTION
The engine compartment contains many mechanisms and fluids that may move sud-
denly, become hot, or become electrically energized. To avoid death or serious
injury, observe the following precautions.
■When working on the engine compartment
●Hybrid vehicles: Make sure that the “POWER ON” on the multi-information dis-
play and the “READY” indicator are both off.
●Keep hands, clothing and tools away from the moving fan and engine drive belt.
●Gasoline vehicles: Be careful not to touch the engine, radiator, exhaust manifold,
etc. right after driving as they may be hot. Oil and other fluids may also be hot.
●Hybrid vehicles: Be careful not to touch the engine, power control unit, radiator,
exhaust manifold, etc. right after driving as they may be hot. Oil and other fluids
may also be hot.
●Do not leave anything that may burn easily, such as paper and rags, in the engine
compartment.
●Gasoline vehicles: Do not smoke, cause sparks or expose an open flame to fuel
or the 12-volt battery. Fuel and 12-volt battery fumes are flammable.
●Hybrid vehicles: Do not smoke, cause sparks or expose an open flame to fuel.
Fuel fumes are flammable.
●Gasoline vehicles: Be extremely cautious when working on the 12-volt battery. It
contains poisonous and corrosive sulfuric acid.

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6-3. Do-it-yourself maintenance
XHybrid vehicles (2AR-FXE engine)
■12-volt battery (hybrid vehicles)
→P. 6 9 8
Washer fluid tank ( →P. 6 9 7 )
Fuse boxes ( →P. 7 2 1 )
Power control unit coolant
reservoir ( →P. 689)
Engine oil level dipstick (→P. 6 8 4 )
Engine oil filler cap (→P. 686) Engine coolant reservoir
(→P. 689)
Brake fluid reservoir (→P. 692)
Power control unit coolant
radiator ( →P. 6 9 1 )
Electric cooling fans
Condenser ( →P. 6 9 1 )
Engine coolant radiator (→P. 6 9 1 )1
2
3
4
5
6
7
8
9
10
11

ES350_300h_OM_OM33A60U_(U)
6896-3. Do-it-yourself maintenance
6
Maintenance and care
The coolant level is satisfactory if it is between the “FULL” and “LOW”
lines on the reservoir when the engine is cold.
■Engine coolant reservoirReservoir cap
“FULL” line
“LOW” line
If the level is on or below the
“LOW” line, add coolant up to the
“FULL” line. ( →P. 821, 824)
■Power control unit coolant reservoir (hybrid vehicles)
Reservoir cap
“FULL” line
“LOW” line
If the level is on or below the
“LOW” line, add coolant up to the
“FULL” line. ( →P. 8 2 4 )
Coolant
1
2
3
1
2
3

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ES350_300h_OM_OM33A60U_(U)
6-3. Do-it-yourself maintenance
■Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene glycol
based non-silicate, non-amine, non-nitrite, and non-borate coolant with long-life
hybrid organic acid technology.
U.S.A.:
“Toyota Super Long Life Coolant” is a mixture of 50% coolant and 50% deionized
water. (Minimum temperature: -31 °F [-35 °C])
Canada:
“Toyota Super Long Life Coolant” is a mixture of 55% coolant and 45% deionized
water. (Minimum temperature: -44 °F [-42 °C])
For more details about coolant, contact your Lexus dealer.
■If the coolant level drops within a short time of replenishing
Visually check the radiator, hoses, engine/power control unit coolant reservoir caps,
drain cock and water pump.
If you cannot find a leak, have your Lexus dealer test the cap and check for leaks in
the cooling system.
CAUTION
■When the engine is hot
Do not remove the engine/power control unit coolant reservoir cap or the radiator
cap.
The cooling system may be under pressure and may spray hot coolant if the cap is
removed, causing serious injuries, such as burns.
NOTICE
■When adding coolant
Coolant is neither plain water nor straight antifreeze. The correct mixture of water
and antifreeze must be used to provide proper lubrication, corrosion protection
and cooling. Be sure to read the antifreeze or coolant label.
■If you spill coolant
Be sure to wash it off with water to prevent it from damaging parts or paint.

8277-2. Steps to take in an emergency
ES350_300h_OM_OM33A60U_(U)
7
When trouble arises
Start the hybrid system and check for the multi-information display.
If the message does not disappear:
Stop the hybrid system and contact your Lexus dealer.
If the message is not displayed:
Have the vehicle inspected at the nearest Lexus dealer.
CAUTION
■When inspecting under the hood of your vehicle
Observe the following precautions.
Failure to do so may result in serious injury such as burns.
●If steam is seen coming from under the hood, do not open the hood until the
steam has subsided. The engine compartment may be very hot.
●After the hybrid system has been turned off, check that the indicator on the
“POWER” switch and the “READY” indicator are off.
When the hybrid system is operating, the gasoline engine may automatically
start, or the cooling fan may suddenly operate even if the gasoline engine stops.
Do not touch or approach rotating parts such as the fan, which may lead to fin-
gers or clothing (especially a tie, a scarf or a muffler) getting caught, resulting in
serious injury.
●Do not loosen the radiator cap or the coolant reservoir cap while the hybrid sys-
tem and radiator are hot. High temperature steam or coolant could spray out.
NOTICE
■When adding engine/power control unit coolant
Add coolant slowly after the hybrid system has cooled down sufficiently. Adding
cool coolant to a hot hybrid system too quickly can cause damage to the hybrid
system.
■To prevent damage to the cooling system
Observe the following precautions:
●Avoid contaminating the coolant with foreign matter (such as sand or dust etc.).
●Do not use any coolant additives.
6

908Alphabetical index
ES350_300h_OM_OM33A60U_(U)
Parking assist sensors (intuitive parking assist) .................. 275
Parking brake
Operation .............................................. 226
Parking brake engaged warning buzzer ............................... 776
Parking brake engaged
warning message ........................... 776
Parking lights
Light switch ...........................................228
Replacing light bulbs ........................ 745
Welcome light illumination control ......................... 125
PCS (Pre-Collision System) Function ................................................... 310
PCS OFF switch ................................... 311
Warning light .........................................761
Warning message ........................ 771, 779, 784
Personal lights.......................................... 612
Power control unit ...................................76
Power control unit coolant Capacity ................................................ 839
Checking............................................... 689
Preparing and checking
before winter ................................... 330
Radiator ................................................... 691
Power easy access system .................156
Power outlets ......................................... 624
Power steering (Electric Power Steering system) ................................303
Warning light .........................................761
Warning message ............................. 772
“Power” switch.......................................208 Power trunk opener and closer ....... 147
Power windows
Door lock linked window operation ........................... 176
Jam protection function.................... 175
Operation................................................ 174
Window lock switch .......................... 174
Pre-Collision System (PCS)
Function ................................................... 310
PCS OFF switch ....................................311
Warning light ......................................... 761
Warning message........................ 771, 779, 784
Radar cruise control (dynamic radar cruise control).........................252
Radiator...................................................... 691
Radio
*.......................................... 385, 503
RBDS (Radio Broadcast
Data Systems)
*..................... 388, 506
RCTA (Rear Cross
Traffic Alert).......................................... 317
Rear personal lights .............................. 612
Rear side marker lights Light switch........................................... 228
Replacing light bulbs ....................... 745
Welcome light
illumination control.......................... 125
Rear door sunshades............................ 631
Rear sunshade Operation................................................631
Reverse operation feature ............ 632
P
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