battery Lexus ES330 2006 Descriptions of Functions For More Effective Use / (OM33703U) Service Manual

INTRODUCTION
cccxliii
Use eye protection whenever you work on or under
your vehicle where you may be exposed to flying or
falling material, fluid spray, etc.
 Be extremely cautious when working on the battery.
It contains poisonous and corrosive sulfuric acid.
NOTICE
Remember that battery and ignition cables carry high
currents or voltages. Be careful of accidentally
causing a short circuit.
 Before closing the engine hood, check to see that you
have not forgotten any tools, rags, etc.
 Do not drive with the air cleaner removed, or
excessive engine wear could result. Also backfiring
could cause a fire in the engine compartment.
 Do not overfill automatic transmission fluid, or the
transmission could be damaged.
 Be careful not to scratch the glass surface with the
wiper frame.
PARTS AND TOOLS
Here is a list of parts and tools you will need to perform
do−it−yourself maintenance. Remember all Lexus parts are
designed in metric sizes, so your tools must be metric.
Checking the engine oil level
Parts (if level is low):
“Toyota Genuine Motor Oil” or equivalent
See page ccclviii for details about engine oil selection.
Tools:
 Rag or paper towel
 Funnel (only for adding oil)

INTRODUCTION
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Checking the engine coolant level
Parts (if level is low):
“Toyota Super Long Life Coolant” or similar high quality
ethylene glycol based non −silicate, non− amine, non−nitrite,
and non −borate coolant with long −life hybrid organic acid
technology (Coolant with long −life hybrid organic acid
technology is a combination of low phosphates and organic
acids.)
“Toyota Super Long Life Coolant” is a mixture of 50% coolant
and 50% deionized water (for the U.S.A.) or 55% coolant
and 45% deionized water (for Canada). This coolant
provides protection down to about −35C (−31F) (for the
U.S.A.) or about −42C (− 44F) (for Canada).
Tools:
 Funnel (only for adding coolant)
Checking brake fluid
Parts (if level is low):
FMVSS No. 116 DOT 3 or SAE J1703 brake fluid
Tools:
 Funnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low):
Automatic transmission fluid DEXRON
II or III
Tools:
 Rag or paper towel
 Funnel (only for adding fluid)
Checking battery condition
Tools:
Warm water
 Baking soda
 Grease
 Conventional wrench (for terminal clamp bolts)
Checking and replacing the blade type fuses
Parts (if replacement is necessary):
Fuse with same amperage rating as original

ENGINE
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— COOLING SYSTEM
Capacity
9.2 L (9.7 qt., 8.2 Imp. qt.)
Coolant type“Toyota Super Long Life Coolant” or similar high quality ethylene glyco\
l
based non −silicate, non− amine, non−nitrite, and non −borate coolant
with long −life hybrid organic acid technology (Coolant with long −life
hybrid organic acid technology is a combination of low phosphates and
organic acids.)
Do not use plain water alone.
NOTE:
“Toyota Super Long Life Coolant” is used in your Lexus vehicle at factory fil\
l. In order to avoid technical problems, only use “Toyota
Super Long Life Coolant” or similar high quality ethylene glycol based non −silicate, non −amine, non −nitrite, and non −borate coolant
with long−life hybrid organic acid technology. (Coolant with long −life hybrid organic acid technology is a combination of low
phosphates and organic acids.) Please contact your Lexus dealer for further deta\
ils.
— IGNITION SYSTEM
Spark plug — Make DENSO NGK
— Gap
SK20R11
IFR6A11
1.1 mm (0.043 in.)
— ELECTRICAL SYSTEM
Battery Open voltage at 20C (68F):
Charging rates
12.6 — 12.8 V Fully charged
12.2 — 12.4 V Half charged
11.8 — 12.0 V Discharged
[Voltage that is checked 20 minutes after the key is removed with all the
lights turned off]
5 A max.

CHASSIS
ccclxxx
Tire related termmeaning
Normal occupant
weight68 kg (150 lb.) times the number of occupants specified in the second \
column of
Table 1 that follows
Occupant distributiondistribution of occupants in a vehicle as specified in the third column \
of Table 1 that
follows
Production options
weightthe combined weight of those installed regular production options weighi\
ng over 2.3 kg
(5 lb.) in excess of those standard items which they replace, not prev\
iously considered
in curb weight or accessory weight, including heavy duty brakes, ride le\
velers, roof
rack, heavy duty battery, and special trim
Recommended
inflation pressurecold tire inflation pressure recommended by a manufacturer
Rima metal support for a tire or a tire and tube assembly upon which the ti\
re beads are
seated
Rim diameter (Wheel
diameter)nominal diameter of the bead seat
Rim size designationrim diameter and width
Rim type designationthe industry of manufacturer’s designation for a rim by style or code
Rim widthnominal distance between rim flanges
Vehicle capacity
weight
(Total load capacity)the rated cargo and luggage load plus 68 kg (150 lb.) times the vehicl\
e’s designated
seating capacity

SECTION 6 – 4
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SERVICE PROCEDURES AND
SPECIFICATIONS
Electrical components
Specificationscccxciii
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . .
Checking battery condition cccxcix
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions cdii
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing the blade type fuses cdii
. . . . . . . . . . . . . . . .
Checking the cartridge type fuses cdv
. . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid cdvi
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\

Checking the headlight aim cdvii
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing light bulbs cdviii
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL COMPONENTS
cccxcix
No.FUSEAMPERECIRCUIT
61PWR
SEAT30
Power seats, driving position
memory system, front
passenger seat position
memory system
62PWR NO.130Driver’s door lock system,
driver’s power window, electric
moonroof
63DEF40Rear window defogger
CHECKING BATTERY CONDITION
Precautions
CAUTION
BATTERY PRECAUTIONS
The battery produces flammable and explosive
hydrogen gas.
 Do not cause a spark by contacting the battery
terminals with tools.
 Do not smoke or light a match near the battery.
The electrolyte contains poisonous and corrosive
sulfuric acid.
 Avoid contact with eyes, skin or clothes.
 Never inhale or swallow electrolyte.
 Wear protective safety glasses when working near
the battery.
 Keep children away from the battery.
EMERGENCY MEASURES
 If electrolyte gets in your eyes, flush your eyes with
clean water immediately and get immediate medical
attention. If possible, continue to apply water with a
sponge or cloth while traveling to the medical office.

ELECTRICAL COMPONENTS
cd
If electrolyte gets on your skin, thoroughly wash the
contacted area. If you feel a pain or burn, get medical
attention immediately.
 If electrolyte gets on your clothes, there is a
possibility of its soaking through to your skin, so
immediately take off the exposed clothing and follow
the procedure above, if necessary.
 If you accidentally swallow electrolyte, drink a large
quantity of water or milk. Follow with milk of
magnesia, beaten raw egg or vegetable oil. Then go
immediately for emergency help.Checking battery exterior
1Terminals 2Holddown clamp
Check the battery for corroded or loose connections,
cracks, or loose holddown clamps.
1. If the battery is corroded, wash it off with a solution of warm
water and baking soda. Coat the terminals with grease to
prevent further corrosion.
2. If the connections are loose, tighten the clamp bolts — but
do not overtighten.
3. Tighten the hold −down clamp only enough to keep the
battery firmly in place. Overtightening may damage the battery
case.

ELECTRICAL COMPONENTS
cdi
NOTICE
Make sure the engine and all accessories are turned
off before performing maintenance.
 When checking the battery, remove the ground cable
first and reinstall it last.
 Be careful not to cause a short circuit with tools.
 Take care no solution gets into the battery when
washing it.
If the battery is disconnected or run down
The moonroof may not operate automatically and the jam
protection function will not function correctly after you
reconnect, replace or recharge the battery. In any of these
cases, you should normalize the moonroof. To normalize the
moonroof, see page cii.
Checking battery condition
Checking by indicator
Check the battery condition by the indicator color.
1BLUE — Good condition
2WHITE — Charging necessary. Have the battery
checked by your Lexus dealer.
3RED — Have the battery checked by your Lexus dealer.
NOTICE
Do not refill the battery with water.

ELECTRICAL COMPONENTS
cdii
BATTERY RECHARGINGPRECAUTIONS
During recharging, the battery is producing hydrogen
gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be
sure to disconnect the ground cable.
2. Make sure the power switch on the recharger is off when
connecting the charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an unconfined area. Do
not charge the battery in a garage or closed room
where there is not sufficient ventilation.
 Only do a slow charge (5 A or less). Charging at a
quicker rate is dangerous. The battery may explode
causing personal injuries.
NOTICE
Never recharge the battery while the engine is running.
Also, be sure all accessories are turned off.
CHECKING AND REPLACING THE
BLADE TYPE FUSES
Engine compartment 1 Pullout tool 2 Spare fuses

ELECTRICAL COMPONENTS
cdv
CHECKING THE CARTRIDGE TYPEFUSES
Engine compartment
Driver’s side instrument panel
Good Blown
If the headlights or other electrical components do not
work and the blade type fuses are O.K., check the
cartridge type fu ses. If any of the cartridge type fuses are
blown, they must be replaced.
If there is an overload in the circuits from the battery, the fuses
are designed to blow before the entire wiring harness is
damaged.
CAUTION
Always use a genuine Lexus fuse or equivalent for
replacement. Never install an ordinary wire — even for
a temporary fix. This may cause extensive damage and
possibly a fire.