battery LEXUS GS400 2000 Service Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2000, Model line: GS400, Model: LEXUS GS400 2000Pages: 1111, PDF Size: 22.85 MB
Page 975 of 1111
AB0158
Battery
SST
H02589
H02594
R13455
10 m (33 ft) or more
R09686
RS±32
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2263 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of SST.
(See page RS±17)
SST 09082±00700, 09082±00760
(b) Disconnect the airbag connector.
(1) Using a screwdriver, remove the glove compart-
ment door finish plate.
HINT:
Tape the screwdriver tip before use.
(2) Remove the airbag connector from the plate.
(3) Disconnect the airbag connector.
(c) Install the SST.
(1) Connect the 2 SST each other, then connect them
to the airbag connector of the spiral cable.
SST 09082±00700, 09082±00760
NOTICE:
To avoid damage to the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(±) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
Page 976 of 1111
H02592
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±33
2264 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(e) Dispose of front passenger airbag assembly.
CAUTION:
The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.
Do not apply water etc., to a front passenger airbag
assembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
When scrapping a vehicle, deploy the airbag and scrap
the vehicle with the front passenger airbag assembly still
installed.
2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-
SENGER AIRBAG ASSEMBLY
NOTICE:
When disposing of the front passenger airbag assem-
bly only, never use the customer's vehicle to deploy
the airbag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the front passenger airbag assembly.
(See page RS±28)
CAUTION:
Store the front passenger airbag assembly with the airbag
deployment side facing up.
Page 977 of 1111
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H02596
AB0158
SSTBattery RS±34
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2265 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(b) Fix the front passenger airbag assembly.
(1) Use a service±purpose wire harness tie down the
front passenger airbag assembly.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2 or more)
HINT:
To calculate the square of the stripped wire harness section:
Square = 3.14 x (Diameter)
2
divided by 4
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the front passenger airbag assembly it
may be snapped by the shock when the airbag is deployed.
This is highly dangerous. Always use a wire harness for ve-
hicle use which is at least 1.25 mm
2 (0.0019 in2).
(2) Wind the wire harness around the mount brackets.
(3) Position the front passenger airbag assembly in-
side the tire with the airbag deployment side facing
inside.
Tire size: Must exceed the following dimensions±
Width 185 mm (7.28 in.)
Inner diameter 360 mm (14.17 in.)
CAUTION:
Make sure the wire harness is tight. It is very danger-
ous when a loose wire harness results in the front
passenger airbag assembly coming free due to the
shock from the airbag deploying.
Always tie down the front passenger airbag assembly
with the airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use
the spare tire.
(c) Check functioning of SST.
(See page RS±17)
SST 09082±00700, 09082±00760
(d) Install the SST.
Connect the SST connector to the front passenger airbag
assembly connector.
SST 09082±00700, 09082±00760
NOTICE:
To avoid damage to the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
Page 978 of 1111
R09689
Tires
(5 or More)
R05403
H02597
SST
Battery
10 m (33 ft) or more
Front Passenger
Airbag Assembly
R09687
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±35
2266 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(e) Place the tires
(1) Place at least 2 tires under the tire to which the front
passenger airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the front
passenger airbag assembly is tied. The top tier
should have the wheel installed.
(3) Tie the tires together with 2 wire harness.
CAUTION:
Make sure that the wire harness is tight. It is very danger-
ous when loose wire harness results in the tires coming
free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
(f) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative(±)
terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the front passenger airbag assembly
is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(g) Dispose of front passenger airbag assembly.
CAUTION:
The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
Page 986 of 1111
RS0JD±01
AB0152
SST
AB0158
Battery
SST
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS±43
2274 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
DISPOSAL
HINT:
When scrapping vehicles equipped with an SRS or disposing
of the side airbag assembly always first deploy the airbag in ac-
cordance with the procedure described below. If any abnormal-
ity occurs with the airbag deployment, contact the SERVICE
DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of a side airbag assembly which has
an undeployed airbag.
The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out±of±
doors and where it will not create a nuisance to
nearby residents.
When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool), perform the op-
eration in a place away from electrical noise.
SST 09082±00700
When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the airbag assembly.
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling side
airbag assembly with the deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a side airbag assembly with
the deployed airbag.
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of the SST
(See step 1±(a) on page RS±17).
SST 09082±00700
Page 987 of 1111
H03447
H03448
Battery
SST
R13455
10 m (33 ft) or more
SSTBattery
H02604
RS±44
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
2275 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(b) Disconnect the side airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Install the SST.
(1) Connect the connectors of the 2 SST to the airbag
connector.
SST 09082±00700, 09082±00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(±) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
CAUTION:
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling the
side airbag assembly with the deployed airbag.
Do not apply water, etc. to the side airbag assembly
with the deployed airbag.
Always wash your hands with water after completing
the operation.
When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the side airbag assembly still
installed.
Page 988 of 1111
H02600
H02601
H02602
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS±45
2276 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
HINT:
The airbag deploys simultaneously as the LED of SST activa-
tion switch lights up.
2. DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAG
ASSEMBLY
NOTICE:
When disposing of the side airbag assembly only,
never use the customer's vehicle to deploy the air-
bag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the seatback assembly (See page RS±40).
(b) Remove the side airbag assembly from the seatback as-
sembly.
(1) Remove the clamp.
(2) Remove the hook.
(3) Remove the 2 bolts and 2 hooks.
(4) Remove the 2 nuts and side airbag assembly.
CAUTION:
Do not store the side airbag assembly with the airbag
deployment side facing down.
Never disassemble the side airbag assembly.
Page 990 of 1111
AB0158
SSTBattery
H02608
Tires
(5 or More)
R05403
H0260910 m (33 ft) or more SSTBattery Side Airbag Assembly
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
RS±47
2278 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
Always tie down the side airbag assembly with the
airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so when
disposing of the airbag use a redundant tire.
(d) Check functioning of the SST
(See step 1±(a) on page RS±17).
SST 09082±00700
(e) Place the tires.
(1) Place at least 2 tires under the tire to which the side
airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the side
airbag assembly is tied. The top tire should have the
wheel installed.
(3) Tie the tires together with 2 wire harness.
CAUTION:
Make sure that the wire harness are tight. It is very danger-
ous when loose wire harness results in the tires coming
free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
(f) Install the SST.
Connect the connectors of the 2 SST to the side airbag
assembly connector.
SST 09082±00700, 09082±00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the tire.
(g) Deploy the airbag.
Page 991 of 1111
H00544
H00544
RS±48
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
2279 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(±) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the side airbag assembly is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(h) Dispose of the side airbag assembly.
CAUTION:
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling a side
airbag assembly with the deployed airbag.
Do not apply water etc. to a side airbag assembly with
the deployed airbag.
Always wash your hands with water after completing
the operation.
(1) Remove the side airbag assembly from the tire.
(2) Place the side airbag assembly in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts disposal.
3. DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAG
ASSEMBLY WITH AIRBAG DEPLOYED IN COLLISION
Dispose of the side airbag assembly.
CAUTION:
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling a side
airbag assembly with the deployed airbag.
Do not apply water etc. to a side airbag assembly with
the deployed airbag.
Always wash your hands with water after completing
the operation.
(1) Remove the side airbag assembly from the seat
(See page RS±40 and see step 2).
(2) Place the side airbag assembly in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts disposal.