torque LEXUS GS400 2000 Service Repair Manual

SS063±07
SS±56
± SERVICE SPECIFICATIONSBRAKE
212 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Brake line union nut1515511
Hydraulic brake booster clevis lock nut2526019
Hydraulic brake booster x Pedal bracket131309
Bleeder plug1111 08
Parking brake pedal assembly x Body131309
Front brake caliper installation bolt3435025
Front disc brake caliper x Flexible hose3031022
Front disc brake torque plate x Steering knuckle11 81,20087
Rear disc brake caliper x Flexible hose3031022
Rear disc brake caliper x Rear axle carrier1041,06577
Reservoir set screw1.717.515.2 in.´lbf
Oil pressure sensor x Hydraulic brake booster8183060
Accumulator x Booster pump motor5455036
Front speed sensor installation bolt8.08271 in.´lbf
Front speed sensor harness clamp bolt5.05144 in.´lbf
Rear speed sensor installation bolt8.08271 in.´lbf
Rear speed sensor harness x Body5.55649 in.´lbf
Rear speed sensor harness x Toe control arm5.05144 in.´lbf
Rear seatback x Body1818513

SS0F3±01
± SERVICE SPECIFICATIONSSTEERING
SS±57
213 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum8,336 kPa (85 kgf/cm2, 1,209 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedMaximum7 N´m (70 kgf´cm, 61 in.´lbf)
PS VANE PUMP
2JZ±GE Engine:
Vane pump rotating torqueMaximum0.25 N´m (2.5 kgf´cm, 2.2 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.40 mm (0.0551 in.)
Vane plate lengthMinimum14.99 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.033 mm (0.0013 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.999 ± 15.001 mm (0.59051 ± 0.59059 in.)
114.997 ± 14.999 mm (0.59043 ± 0.59051 in.)
214.995 ± 14.997 mm (0.59035 ± 0.59043 in.)
314.993 ± 14.995 mm (0.59027 ± 0.59035 in.)
414.991 ± 14.993 mm (0.59020 ± 0.59027 in.)
Spring free lengthMinimum33.2 mm (1.307 in.)
1UZ±FE Engine:
Vane pump rotating torqueMaximum0.25 N´m (2.5 kgf´cm, 2.2 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.0 mm (0.315 in.)
Vane plate thickness Minimum1.77 mm (0.0697 in.)
Vane plate lengthMinimum14.97 mm (0.5894 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.996 ± 14.998 mm (0.59039 ± 0.59047 in.)
114.994 ± 14.996 mm (0.59032 ± 0.59039 in.)
214.992 ± 14.994 mm (0.59024 ± 0.59032 in.)
314.990 ± 14.992 mm (0.59016 ± 0.59024 in.)
414.988 ± 14.990 mm (0.59008 ± 0.59016 in.)
Spring free lengthMinimum36.0 mm (1.42 in.)
POWER STEERING GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload (Control valve rotating torque)0.5 ± 1.7 N´m (4.7 ± 17.2 kgf´cm, 4.1 ± 14.9 in.´lbf)
PROGRESSIVE POWER STEERING (PPS)
PPS solenoid valve resistance6 ± 11 W

SS0F4±03
SS±58
± SERVICE SPECIFICATIONSSTEERING
214 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering wheel set nut3536026
Intermediate shaft assembly x Control valve shaft3536026
No.2 intermediate shaft assembly x Intermediate shaft assembly3536026
Column assembly set nut2526019
No.2 intermediate shaft assembly x Main shaft3536026
Column tube support set bolt2020415
Tilt slider assembly set bolt2323017
POWER STEERING VANE PUMP
2JZ±GE Engine:
Union bolt4950036
Pump assembly set bolt5859043
Vane pump pulley set nut4344032
Front housing x Rear housing2424017
Oil reservoir set bolt Front131309
Rear2424017
Solenoid valve x Front housing51 (69)524 (700)38 (51)
1UZ±FE Engine:
Union bolt4950036
Pump assembly set bolt4344032
Pump assembly set nut4344032
Vane pump pulley set nut4344032
Front housing x Rear bracket3940029
Suction port union set bolt131309
Air control valve2930022
Solenoid valve x Front housing51 (69)524 (700)38 (51)
POWER STEERING GEAR
Intermediate shaft assembly x Control valve shaft3536026
Pressure feed and return tube set union bolt4243031
PS gear assembly set bolt6566048
Tube clamp set bolt55548 in.´lbf
Turn pressure tube20 (25)203 (250)15 (18)
Tie rod end Lock nut5556041
Rack end x Steering rack76 (103)770 (1,050)56 (76)
Rack guide spring cap lock nut51 (69)521 (700)38 (51)
Rack guide spring cap2525018
Control valve assembly set bolt1818513
Bearing guide nut2525018
Cylinder end stopper5960043
( ): For use without SST

SS0FC±03
± SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS±59
215 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel3536026
Steering wheel pad7.17263 in.´lbf
Front passenger airbag assembly x Instrument panel5.65749 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020515
Seatback assembly x Seat adjuster6162245
Seat cushion assembly x Seat adjuster1919414
Front seat x body3737527
Front seat outer belt x Front seat4243031
Airbag sensor assembly2020014
Front airbag sensor2020014
Side airbag sensor assembly2020014

SS0FF±03
SS±64
± SERVICE SPECIFICATIONSBODY
220 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER±±±
Front bumper cover x Body5.45548 in.´lbf
Reinforcement x Body2930022
REAR BUMPER±±±
Reinforcement x Body2829021
HOOD±±±
Hood support x Hood2222516
Hood x Hood hinge2626519
Radiator support upper seal x Door lock8.08271
Hood lock nut x Hood lock8.08271
FRONT DOOR±±±
Outside handle x Door panel5.55649 in.´lbf
Door lock striker x Door panel2323517
Door hinge x Body32.533124
Door hinge x Door panel32.533124
Window regulator x Door panel1111 28
Door lock x Door panel5.55649 in.´lbf
REAR DOOR±±±
Outside handle x Door panel5.55649 in.´lbf
Door hinge x Door panel32.533124
Door hinge x Body32.533124
Window regulator x Door panel5.45548 in.´lbf
Door lock x Door panel5.45548 in.´lbf
OUTSIDE REAR VIEW MIRROR±±±
Outside rear view mirror x Door panel5.45548 in.´lbf
LUGGAGE COMPARTMENT DOOR AND HINGE±±±
Door hinge x Door panel8.08271 in.´lbf
Door lock striker x Body5.55649 in.´lbf
Door hinge x Body12.51279
FUEL LID±±±
Lock retainer x Opening lid5.55649 in.´lbf
Fuel lid lock assembly x Body Luggage side nut:5.55649 in.´lbf
Fuel lid side nut:8.08271 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper arm x Wiper link2222016
Wiper link x Body5.45548 in.´lbf
SLIDING ROOF±±±
Drive rail x Bracket5.55649 in.´lbf
Sliding roof housing x Body5.55649 in.´lbf
Drive rail x Bracket8.08271 in.´lbf
Bracket x Body8.08271 in.´lbf
Sliding roof glass x Drive gear5.55649 in.´lbf

SS0F6±01
± SERVICE SPECIFICATIONSAIR CONDITIONING
SS±67
223 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Compressor x Engine (GS300) Bolt5253038Com ressor x Engine (GS300) Bolt
Nut2626519
Compressor x Engine (GS400)4950036
PS pump x Engine (GS300)5859043
PS pump bracket x Engine (GS300)5253038
Compressor bracket x PS pump bracket5253038
Stay x Engine (GS400)2930022
Pressure plate x Compressor13.21359
A/C unit x Liquid and suction tube101007
Evaporator x Tube and accessory4.14236 in.´lbf
Expansion valve x Tube and accessory4.14236 in.´lbf
Condenser x Discharge hose101007
Condenser x Liquid tube101007
Pressure switch x Liquid tube101007
ECT switch x Radiator7.47565 in.´lbf
Suction line101007

SS0FI±01
SS±8
± SERVICE SPECIFICATIONSENGINE MECHANICAL (2JZ±GE)
164 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
No.3 timing belt cover x Cylinder head8.08071 in.´lbf
Intake air connector x Air intake chamber2828021
Throttle body bracket x Cylinder head2121015
Timing belt plate x Oil pump8.08071 in.´lbf
Idler pulley x Oil pump3535026
No.1 timing belt cover x Oil pump8.08071 in.´lbf
Camshaft timing pulley x Camshaft8181060
Straight screw plug x Camshaft timing pulley1515011
No.1 oil pipe x No.3 camshaft bearing cap5555041
Cylinder head cover x Cylinder head8.58575 in.´lbf
High±tension cord x Cylinder head cover8.08071 in.´lbf
Timing belt tensioner x Oil pump2727020
Crankshaft pulley x Crankshaft3303,300243
Drive belt tensioner x Cylinder head2121015
No.2 timing belt cover x Cylinder head8.08071 in.´lbf
PS pump front bracket x PS vane pump5859043
PS pump front bracket x Cylinder block5253038
Camshaft bearing cap x Cylinder head2020014
ECT sensor x Cylinder head19.620014
Engine hanger x Cylinder head4040030
Water outlet x Cylinder head2828021
Cylinder head x Cylinder head 1st
2nd
3rd35
Turn 90°
Turn 90°350
Turn 90°
Turn 90°26
Turn 90°
Turn 90°
No.3 camshaft bearing cap x Cylinder head Hexagon bolt5.05044 in.´lbf
No.4 timing belt cover x Cylinder head8.08071 in.´lbf
Cylinder head cover x Cylinder head8.58575 in.´lbf
Intake manifold x Cylinder head2828021
Manifold stay x Intake manifold4040030
Manifold stay x Cylinder block4040030
Vacuum control valve set x Intake manifold2121015
Exhaust manifold x Cylinder head4040830
Front exhaust pipe x Exhaust manifold4444032
Pipe support bracket x Transmission4444032
PS vane pump x Cylinder block57.959043
PS vane pump x A/C compressor57.959043
PS pump rear stay x PS pump bracket39.240029
PS pump rear stay x Manifold stay39.240030
Engine hanger x Cylinder head4040030
Rear support member x Body25.526019
Drive plate x Crankshaft8385061
Transmission x Cylinder block7273053
Starter x Transmission3738027
No.1 oil pan x Transmission3738027

± SERVICE SPECIFICATIONSENGINE MECHANICAL (2JZ±GE)
SS±9
165 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)Part tightened
N´mkgf´cmft´lbf
Drive plate x Torque converter clutch4849035
Rear support member x Engine rear mounting insulator13.513510
Front suspension crossmember x Engine mounting insulator7071452
PS gear housing x Front suspension member6566048
Sliding yoke x Steering intermediate shaft3536026
Transmission control rod x Shift lever131309
Transmission control rod x Transmission131309
A/C compressor x Cylinder block Stud bolt
Bolt and nut26
52265
53019
38
Fuel inlet hose x Fuel pipe support2930022
Front suspension member brace x Front suspension member5859043
Front suspension member brace x Strut bar bracket plate5859043
Connecting rod cap x Connecting rod 1st
2nd30
Turn 90°300
Turn 90°22
Turn 90°
Main bearing cap x Cylinder block 1st
2nd45
Turn 90°450
Turn 90°33
Turn 90°
Rear oil seal retainer x Cylinder block6.06053
Engine mounting bracket x Cylinder block5959044
Fuel inlet pipe x Cylinder block2929021
No.1 oil pipe x Cylinder block5555041
Oil filter bracket x Cylinder block9090066
No.2 water bypass pipe x Water pump2121015
No.2 water bypass pipe x Cylinder block2121015
Generator x Water pump4040030
Generator x Cylinder block4040030
Front exhaust pipe x Center exhaust pipe4444032
Center exhaust pipe x Tailpipe4444032
Heated oxygen sensor x Front exhaust pipe4545033

B01875
Fuel
Pump
Connector
B01998
New
Gasket
New
Gasket
FI1654
SST
Fulcrum Length
30 cm
± SFI (2JZ±GE)SFI SYSTEM
SF±3
1469 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
8. FUEL SYSTEM
(a) When disconnecting the high pressure fuel line, a large
amount of gasoline will spill out, so observe these proce-
dures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped on
its own, turn the ignition switch OFF.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with a rubber plug.
(7) Reconnect the fuel pump connector.
(b) When connecting the flare nut or union bolt on the high
pressure pipe union, observe these procedures:
(1) Union Bolt Type:
Always use a new gasket.
(2) Union Bolt Type:
Tighten the union bolt by hand.
(3) Union Bolt Type:
Tighten the union bolt to the specified torque.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
(4) Flare Nut Type:
Apply a light coat of engine oil to the flare and tight-
en the flare nut by hand.
(5) Flare Nut Type:
Using SST, tighten the flare nut to the specified
torque.
SST 09631±22020
NOTICE:
Do not rotate the fuel pipe, when tightening the flare nut.
Torque:
30 N´m (310 kgf´cm, 22 ft´lbf) for using SST
38 N´m (387 kgf´cm, 28 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

B01874
Fuel
Sub Suction
Hose
B01878
B02043
Attach
Install
B01876
SF±14
± SFI (2JZ±GE)FUEL PUMP
1480 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
7. INSTALL FUEL PUMP AND SENDER GAUGE AS-
SEMBLY TO FUEL TANK
(a) Install a new gasket to the fuel suction plate.
(b) Connect the fuel sub suction hose to the fuel return jet
tube.
(c) Attach the fuel pump and sender gauge assembly to the
fuel tank.
(d) Install the fuel tank vent tube set plate with the 8 bolts.
Torque: 3.5 N´m (36 kgf´cm, 31 in.´lbf)
8. CONNECT FUEL TANK MAIN TUBE (FUEL TUBE CON-
NECTOR) TO FUEL SUCTION PLATE
(a) Attach the fuel tube connector to the port of the fuel suc-
tion plate.
(b) Install the tube joint clip.
9. CONNECT FUEL PUMP & SENDER GAUGE CONNEC-
TOR
10. CHECK FOR FUEL LEAKS (See page SF±1)
11. INSTALL FLOOR SERVICE HOLE COVER
Install the service hole cover with the 3 cap nuts.
12. INSTALL REAR SEAT CUSHION