automatic transmission LEXUS GS400 2000 Service Owner's Manual

D01043
D01044
D01045
D01046
± AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (2JZ±GE)
AT±29
1977 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(e) Remove the 4 bolts and 2 gaskets from the tail pipe.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Replace the used gaskets with new ones.
(f) Disconnect the front and center exhaust pipe from the O±
ring and remove it.
8. REMOVE 2 HEAT INSULATORS
(a) Remove the 6 bolts and heat insulator.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the 4 bolts and heat insulator.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
9. REMOVE PROPELLER SHAFT
(See page PR±4)
10. DISCONNECT SHIFT CONTROL ROD
Remove the nut and disconnect the rod.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
11. DISCONNECT OIL COOLER PIPE
(a) Loosen the 2 union nuts from the transmission.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
NOTICE:
Be careful not to damage the oil cooler pipe.
(b) Disconnect the 3 set bolts of the clamp.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Disconnect the 2 oil cooler pipes from the transmission.

D01047
Q03721
D01048
Q06925
AT±30
± AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (2JZ±GE)
1978 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
12. REMOVE TORQUE CONVERTER CLUTCH MOUNT-
ING BOLT
(a) Remove the hole plug.
(b) Turn the crankshaft to gain access to each bolt.
(c) Hold the crankshaft pulley nut with a wrench and remove
the 6 bolts.
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
First install black colored bolt and then the 5 other bolts.
13. SUPPORT TRANSMISSION WITH JACK
14. REMOVE 4 ENGINE REAR MOUNTING SET BOLTS
Torque: 26 N´m (270 kgf´cm, 20 ft´lbf)
15. DISCONNECT CONNECTORS AND WIRE HARNESS
(a) Tilt down the transmission.
NOTICE:
Take care so that the cooling fan does not come in contact
with the fan shroud.
(b) Disconnect the following connectors:
(1) O/D direct clutch speed sensor connector
(2) Vehicle speed sensor connector
(3) Park/neutral position switch connector
(4) Solenoid connector
(c) Disconnect the wire harness from the clamp on the trans-
mission.

D01926
17 mm Head
Starter Set Bolt
14 mm Head 17 mm Head
Q06924
± AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (2JZ±GE)
AT±31
1979 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
16. REMOVE STARTER
(a) Disconnect the connector and wire from the starter.
(b) Remove the 2 bolts and starter.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
17. REMOVE TRANSMISSION
Remove the 9 bolts and transmission.
Torque:
17 mm head: 72 N´m (730 kgf´cm, 53 ft´lbf)
14 mm head: 37 N´m (380 kgf´cm, 27 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Lift the front side of the engine.

AT05X±01
D01008
D01009
D01010
D01011
SST
± AUTOMATIC TRANSMISSIONEXTENSION HOUSING OIL SEAL
AT±3
1951 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
EXTENSION HOUSING OIL SEAL
ON±VEHICLE REPAIR
1. DRAIN ATF
2. REMOVE FRONT EXHAUST PIPE AND HEAT INSULA-
TOR
1UZ±FE Engine: (See page EM±120)
2JZ±GE Engine: (See page EM±97)
3. REMOVE PROPELLER SHAFT
(See page PR±4)
4. REMOVE TRANSMISSION OUTPUT FLANGE
(a) Using a chisel and hammer, loosen the staked part of the
nut.
HINT:
Shift the shift lever to the P position.
(b) Using a 30 mm deeper socket wrench, remove the nut.
(c) Tap the output flange with a plastic hammer to remove it.
(d) Using a screwdriver, remove the oil seal from the output
flange.
5. REMOVE EXTENSION HOUSING REAR OIL SEAL
Using SST, remove the oil seal.
SST 09308±00010

D01012
SST
Q08511
SST
D01009
D01008
AT±4
± AUTOMATIC TRANSMISSIONEXTENSION HOUSING OIL SEAL
1952 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
6. INSTALL EXTENSION HOUSING REAR OIL SEAL
(a) Coat the lip of a new oil seal with MP grease.
(b) Using SST and a hammer, drive in the oil seal with the lip
facing downward.
SST 09309±37010
Oil seal depth from flat end: 2.0 mm (0.079 in.)
7. INSTALL TRANSMISSION OUTPUT FLANGE
(a) Using SST and a hammer, drive in a new oil seal.
SST 09950±60010 (09951±00350), 09950±70010
(09951±07100)
(b) Install the output flange.
(c) Using a 30 mm deeper socket wrench, install and torque
a new nut.
Torque: 126 N´m (1,280 kgf´cm, 93 ft´lbf)
HINT:
Shift the shift lever to P position.
(d) Using a chisel and hammer, stake the nut.
8. INSTALL PROPELLER SHAFT
(See page PR±10)
9. INSTALL FRONT EXHAUST PIPE AND HEAT INSULA-
TOR
1UZ±FE Engine: (See page EM±120)
2JZ±GE Engine: (See page EM±97)
10. FILL AND CHECK FLUID LEVEL
(See page DI±318)

AT069±01
Q03794
AT±32
± AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (2JZ±GE)
1980 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSTALLATION
1. CHECK TORQUE CONVERTER CLUTCH INSTALLA-
TION
Using calipers and a straight edge, measure from the distance
from the installed surface of the transmission housing to the
installed surface of the torque converter clutch.
Correct distance: More than 0.1 mm (0.004 in.)
If the distance is less than the standard, check for an improper
installation.
2. INSTALL TRANSMISSION
Installation is in the reverse order of removal.
(See page AT±28)
HINT:
After installation, check and inspect items as follows.

Adjust the shift lever position. (See page DI±318)

Fill ATF and check fluid level. (See page DI±318)

Do the road test. (See page DI±318)

AT06A±01
D01049
Oil Cooler Pipe
Connector and Wire Harness
Level Gauge
Torque Converter Clutch
Flywheel Housing
Under CoverPlug for Line
Pressure Test
Front and Center Exhaust PipePropeller Shaft Assembly
Heated Oxygen Sensor
Pipe Support BracketRH Front TWC
Engine Under CoverHeat Insulator
Ground CableHeat Insulator
GasketO±Ring x6Adjusting Washer
Filler Pipe
44 (450, 33)
79 (805, 58)
37 (375, 27)
79 (805, 58)
13 (130, 9)
37 (380, 27)
18 (185, 13)
44 (450, 33)
44 (450, 33)
62 (630, 46)
62 (630, 46)
72 (730, 53)
37 (380, 27)
48 (490, 35)
44 (450, 33)44 (450, 33)
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)
Heat Insulator
26 (270, 20)

Gasket
LH Front TWC
44 (450, 33)

Gasket

Gasket


















N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
Heat Insulator
5.4 (55, 48 in.´lbf)
44 (450, 33)
44 (450, 33)

O±Ring
Heated Oxygen
SensorFront Floor
Center Brace
7.4 (75, 65 in.´lbf)
x6
± AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (1UZ±FE)
AT±33
1981 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
AUTOMATIC TRANSMISSION UNIT (1UZ±FE)
COMPONENTS

AT06B±01
D01050
D01051
D00999
AT±34
± AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (1UZ±FE)
1982 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
1. REMOVE LEVEL GAUGE
2. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
3. REMOVE ENGINE UNDER COVER
4. REMOVE FRONT AND CENTER EXHAUST PIPES
(a) Disconnect he 2 heated oxygen sensor.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
HINT:
At the time of installation, please refer to the following items.

Before installing the heated oxygen sensor, twist the sen-
sor wire counterclockwise 3 and 1/2 turns.

After installing the heated oxygen sensor wire should not
twist. If it is twisted, remove the heated oxygen sensor
and reinstall it.
(b) Remove the 2 bolts and front floor center brace.
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
(c) Remove the 4 bolts, nuts and 2 gaskets from the LH and
RH front TWC.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Replace the used nuts and gaskets with new ones.
(d) Remove the 2 bolts and support bracket.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
(e) Remove the 4 bolts and 2 gaskets from the tail pipe.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Replace the used gaskets with new ones.
(f) Disconnect the front and center exhaust pipes from the 2
O±rings and remove them.
5. REMOVE LH AND RH FRONT TWC
Remove the 6 nuts, 2 gaskets, LH and RH front TWC.
Torque: 62 N´m (630 kgf´cm, 46 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
Replace the used nuts and gaskets with new ones.

D01052
D01044
D01002
D01053
D01004
± AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (1UZ±FE)
AT±35
1983 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
6. REMOVE HEAT INSULATOR
Remove the 2 nuts, 3 bolts and 2 heat insulators.
7. REMOVE BOLT AND FILLER PIPE
HINT:
At the time of installation, please refer to the following item.
Replace the used O±ring with a new one.
8. REMOVE PROPELLER SHAFT
(See page PR±4)
9. DISCONNECT SHIFT CONTROL ROD
Remove the nut and disconnect the rod.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
10. DISCONNECT OIL COOLER PIPE
(a) Loosen the 2 union nuts from the transmission.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
NOTICE:
Be careful not to damage the oil cooler pipe.
(b) Disconnect the 3 set bolts of the clamp.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Disconnect the 2 oil cooler pipes from the transmission.
11. REMOVE TORQUE CONVERTER CLUTCH MOUNT-
ING BOLT
(a) Remove the 2 bolts and flywheel housing under cover.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)

D01005
Q03721
D01048
Q06925
AT±36
± AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (1UZ±FE)
1984 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(b) Turn the crankshaft to gain access to each bolt.
(c) Hold the crankshaft pulley nut with a wrench and remove
the 6 bolts.
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
First install the black colored bolt and then the 5 other bolts.
12. SUPPORT TRANSMISSION WITH JACK
13. REMOVE 4 ENGINE REAR MOUNTING SET BOLTS
Torque: 26 N´m (270 kgf´cm, 20 ft´lbf)
14. DISCONNECT CONNECTORS AND WIRE HARNESS
(a) Tilt down the transmission.
NOTICE:
Take care so that the cooling fan does not come in contact
with the fan shroud.
(b) Disconnect the following connectors:
(1) O/D direct clutch speed sensor connector
(2) Vehicle speed sensor connector
(3) Park/neutral position switch connector
(4) Solenoid connector
(c) Disconnect the wire harness from the clamp on the trans-
mission.