differential LEXUS GS400 2000 Service Workshop Manual

R00040
SST
SA1130
SST
SST
R00587
SST
R00054
SST
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA±81
2081 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
22. INSTALL OIL SEAL
(a) Apply MP grease to a new oil seal lip.
(b) Using SST, install the oil seal until its end is flush with the
surface of the differential carrier.
SST 09316±60011 (09316±00011, 09316±00041),
09502±12010
23. INSTALL COMPANION FLANGE
Using SST and a press, install the companion flange.
SST 09223±56010, 09325±40010
NOTICE:
Be careful not to damage the oil seal.
24. ADJUST DRIVE PINION PRELOAD
(a) Coat the threads and flange of a new nut with hypoid gear
oil for LSD.
(b) Using SST, tighten the nut.
SST 09229±55010, 09330±00021
(c) Using SST and a torque wrench, measure the preload.
SST 09229±55010
Preload (at starting):
New bearing:
1.5 ± 1.8 N´m (15 ± 18 kgf´cm, 13.0 ± 15.6 in.´lbf)
Reused bearing:
0.5 ± 0.8 N´m (5 ± 8 kgf´cm, 4.3 ± 6.9 in.´lbf)

R00587
SST
R00032
R15856
SST
R00034
SA±82
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
2082 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
If the preload is greater than the specification, replace the
spacer.
If the preload is less than the specification, retighten the nut with
a force of 13 N´m (130 kgf´cm, 9 ft´lbf) at a time until the speci-
fied preload is reached.
Torque: 490 N´m (5,000 kgf´cm, 362 ft´lbf) or less
If the maximum torque is exceeded while retightening the nut,
replace the spacer and repeat the preload procedure.
Do not back off the nut to reduce the preload.
25. CHECK RUNOUT OF DRIVE PINION SHAFT
(See page SA±67)
26. INSTALL DIFFERENTIAL CASE IN CARRIER
(See step 11)
27. INSTALL O±RING FROM DIFFERENTIAL CARRIER
RETAINERS
(a) Coat 2 new O±rings with hypoid gear oil.
(b) Install the 2 O±rings to the carrier retainers.
28. INSTALL OIL SEALS FROM DIFFERENTIAL CARRIER
RETAINERS
(a) Using SST and a press, install 2 new oil seals to the carrier
retainers.
SST 09608±32010, 09950±70010 (09950±07150)
(b) Coat the MP grease to the oil seal lip.
29. INSTALL DIFFERENTIAL CARRIER RETAINERS
30. RECHECK BACKLASH, TOTAL PRELOAD AND
TOOTH CONTACT PATTERN
31. STAKE DRIVE PINION NUT
32. INSTALL SNAP RINGS TO SIDE GEAR SHAFTS
(a) Install 2 new snap rings to the side gear shafts.
(b) Coat the MP grease to the snap rings.

R00240
F02352
FIPG
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA±83
2083 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
33. INSTALL SIDE GEAR SHAFTS
Using a brass and hammer, install the 2 side gear shafts.
HINT:
Whether or not the side gear shaft is making contact with the
pinion shaft can be known by the sound or feeling when driving
it in.
NOTICE:
Be careful not to damage the oil seal.
34. REMOVE DIFFERENTIAL CARRIER FROM OVER-
HAUL STAND, ETC.
35. INSTALL DIFFERENTIAL CARRIER COVER
(a) Clean the contact surfaces of the carrier and cover of any
residual FIPG material using cleaner.
(b) Coat FIPG to the carrier or cover.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or equiva-
lent
(c) Install the carrier cover to the carrier with the 8 bolts.
Torque: 47 N´m (475 kgf´cm, 34 ft´lbf)
(d) Install the breather plug.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)

SA0SG±01
SA±84
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
2084 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSTALLATION
Installation is in the reverse order of removal (See page SA±65).
AFTER INSTALLATION, FILL DIFFERENTIAL OIL (See page SA±61)

SA0SH±01
R00087
SST
R00089
RH Side
LH Side
Z04032
LHRH
SST
R00088
R00090
± SUSPENSION AND AXLEDIFFERENTIAL MOUNTING CUSHION
SA±85
2085 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
DIFFERENTIAL MOUNTING
CUSHION
REPLACEMENT
1. REMOVE DIFFERENTIAL (See page SA±65)
2. REMOVE DIFFERENTIAL MOUNTING CUSHION
Using SST, remove the differential mounting cushion.
SST 09316±12010, 09570±24010
NOTICE:

When driving out the mounting cushion, be careful
not to touch the suspension member with the SST.

Align the SST straight so that the bolt of the SST is
parallel with the center line of the mounting cushion.

When installing the bolts to the LH and RH differential
mounting cushions, make sure that the bolts are
passed through the correct holes in the SST, as
shown in the illustration.
3. INSTALL DIFFERENTIAL MOUNTING CUSHION
Using SST, install the cushion so that the marks are positioned,
as shown in the illustration.
SST 09570±24010
NOTICE:

Pay enough attention to LH and RH sides or top and
bottom.

Set the SST after temporarily installing the differential
mounting cushion into the member so as not to install
at an angle.

To confirm that the differential mounting cushion is
aligned straight in relation to the member, check that
the SST is fully in contact with all of the cushion.
4. INSTALL DIFFERENTIAL (See page SA±84)