fuel filter LEXUS GS400 2000 Service Repair Manual

A02732
(a)
(b) (c)
(d)(d)
(c) (b)
A02811
A02733
Clamp Bracket
A11123
5 mm
Hexagon
Wrench
± ENGINE MECHANICAL (2JZ±GE)CYLINDER HEAD
EM±35
1389 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
20. DISCONNECT ENGINE WIRE FROM CYLINDER HEAD
(a) Disconnect the ground strap from the cylinder head.
(b) Disconnect the 2 water bypass hoses from the hose
clamps on the cylinder head and oil filter bracket.
(c) Remove the 2 bolts and hose clamps.
(d) Disconnect the heated oxygen sensor (bank 2 sensor 1)
connector and engine wire clamp from the hose clamps.
(e) Disconnect the heated oxygen sensor (bank 1 sensor 1)
connector.
(f) Disconnect the crankshaft position sensor connector.
(g) Disconnect the generator connector.
(h) Remove the bolt and clamp bracket, and disconnect the
engine wire from the water pump.
(i) Disconnect the 2 ground terminals from the intake man-
ifold.
(j) Disconnect the 2 engine wire clamps from the No.1 oil
pipe and clamp bracket on the intake manifold.
(k) Remove the bolt and clamp bracket.
(l) Disconnect the ECT sensor connector.
(m) Remove the 2 knock sensor connectors.
(n) Remove the oil pressure switch connector.
(o) Remove the oil level sensor connector.
(p) Remove the starter connector.
(q) Remove the 6 injector connectors.
(r) Remove the camshaft timing oil control valve connector.
(s) Remove the camshaft position sensor connector.
(t) Using a 5 mm hexagon wrench, remove the bolt holding
the engine wire protector to the No.2 cylinder head cover.
(u) Remove the 3 nuts, and disconnect the engine wire pro-
tector from the intake manifold.
21. REMOVE FUEL PRESSURE PULSATION DAMPER
(See page SF±26)

EM0DJ±03
A02768
N´m (kgf´cm, ft´lbf) : Specified torque
 Non±reusable part

Precoated partRH Engine Mounting Bracket and Insulator Assembly
No.2 Water Bypass Pipe with Hose
 Gasket
Water Pump

Engine Coolant Drain Plug
 O±Ring
21 (210, 15)
 O±Ring O±RingKnock Sensor 1
Knock Sensor 2
GeneratorFuel Inlet Pipe
Oil Pump
 Crankshaft Front Oil Seal
Oil Filter and
Bracket AssemblyNo.1 Oil Pipe
Union Bolt
55 (550, 41) Gasket
90 (900, 66)Union Bolt

Oil Pressure Switch
 Gasket21 (210, 15)
x 9
 O±Ring
x 6
x 6x 16
 Gasket
No.1 Oil Pan
Oil Pan Baffle Plate
Oil Strainer
LH Engine Mounting Bracket
and Insulator Assembly
 Gasket
x 16
No.2 Oil Pan
x 6
Drain Plug
EM±74
± ENGINE MECHANICAL (2JZ±GE)CYLINDER BLOCK
1428 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
CYLINDER BLOCK
COMPONENTS

EM0DK±03
P02447
EM±76
± ENGINE MECHANICAL (2JZ±GE)CYLINDER BLOCK
1430 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
DISASSEMBLY
1. INSTALL ENGINE TO ENGINE STAND FOR
DISASSEMBLY
2. REMOVE GENERATOR
Remove the bolt, nut, pipe bracket and generator.
3. REMOVE TIMING BELT AND PULLEYS
(See page EM±16)
4. REMOVE NO.2 WATER BYPASS PIPE WITH HOSE
Remove the bolt, 2 nuts, No.2 water bypass pipe and gasket.
5. REMOVE WATER PUMP
Remove the 6 bolts, water pump and O±ring.
6. REMOVE CYLINDER HEAD (See page EM±33)
7. REMOVE OIL PRESSURE SWITCH AND KNOCK
SENSORS
Using SST, remove the switch and sensors.
SST 09816±30010
8. REMOVE OIL FILTER AND BRACKET ASSEMBLY
(a) Remove the union bolt and oil filter bracket.
(b) Remove the gasket from the union bolt.
(c) Remove the O±ring from the oil filter bracket.
9. REMOVE NO.1 OIL PIPE
Remove the union bolt, No.1 oil pipe and 2 gaskets.
10. REMOVE FUEL INLET PIPE
Remove the 2 bolts and fuel inlet pipe.
11. REMOVE LH ENGINE MOUNTING BRACKET AND
INSULATOR ASSEMBLY
Remove the 4 bolts and mounting bracket.
12. REMOVE RH ENGINE MOUNTING BRACKET AND
INSULATOR ASSEMBLY
Remove the 4 bolts and mounting bracket.
13. REMOVE OIL PUMP (See page LU±6)
14. REMOVE REAR OIL SEAL RETAINER
(a) Remove the 6 bolts of the retainer.
(b) Remove the oil seal retainer by prying the area between
the oil seal retainer and main bearing cap with a screw-
driver.

IN±42
± INTRODUCTIONTERMS
42 Author: Date:
2000 LEXUS GS300/GS400 (RM718U) HO2S
Heated Oxygen SensorHeated Oxygen Sensor (HO2S)
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection (IDL)
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Lamp
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic System (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Convert (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger BypassE±ABV
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter

B00319
Recommended Viscosity (SAE):
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE °F
°C±20
±29 0
±1820
±740
460
1680
27100
38 10W±30
5W±30 PREFERRED
LU05G±04
B01610
Oil PressureOil Pressure SwitchGauge
Union Bolt
P12478
Adhesive
± LUBRICATION (2JZ±GE)OIL AND FILTER
LU±1
1573 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
OIL AND FILTER
INSPECTION
1. CHECK OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If oil quality is visibly poor, replace the oil.
Oil grade:
API grade SJ, Energy±Conserving or ILSAC multi-
grade engine oil. SAE 5W±30 is the best choice for
your vehicle, for good fuel economy, and good start-
ing in cold weather.
2. CHECK ENGINE OIL LEVEL
After warming up the engine and then 5 minutes after the en-
gine stop, oil level should be between the low level and full level
marks of the dipstick.
If low, check for leakage and add oil up to the full level mark.
NOTICE:
Do not fill with engine oil above the full level mark.
3. REMOVE OIL PRESSURE SWITCH, AND INSTALL OIL
PRESSURE GAUGE
(a) Disconnect the oil pressure switch connector.
(b) Using SST, remove the oil pressure switch.
SST 09816±30010
(c) Install an oil pressure gauge.
4. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
5. CHECK OIL PRESSURE
Oil pressure:
At idle49 kPa (0.5 kgf/cm2, 7 psi) or more
At 3,000 rpm324 kPa (3.3 kgf/cm2, 47 psi) or more
6. REMOVE OIL PRESSURE GAUGE AND REINSTALL
OIL PRESSURE SWITCH
(a) Remove the oil pressure gauge.
(b) Tighten the union bolt.
Torque: 90 N´m (900 kgf´cm, 66 ft´lbf)
(c) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(d) Using SST, install the oil pressure switch.
SST 09816±30010
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
(e) Connect the oil pressure switch connector.
7. START ENGINE AND CHECK FOR LEAKS

MA004±04
B01384
± MAINTENANCEENGINE
MA±5
48 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. REPLACE TIMING BELT
(2JZ±GE ENGINE: See page EM±16)
(1UZ±FE ENGINE: See page EM±14)
2. INSPECT DRIVE BELT
(2JZ±GE ENGINE: See page CH±1)
(1UZ±FE ENGINE: See page CH±1)
3. REPLACE SPARK PLUGS
(2JZ±GE ENGINE: See page IG±1)
(1UZ±FE ENGINE: See page IG±1)
4. INSPECT AIR FILTER
(a) Remove the air filter.
(b) Visually check that the air filter is not excessively dam-
aged or oily.
If necessary, replace the air filter.
(c) Clean the filter with compressed air.
First blow from the inside thoroughly, then blow the out-
side of the filter.
(d) Reinstall the air filter.
5. REPLACE AIR FILTER
Replace the air filter with a new one.
6. REPLACE ENGINE OIL AND OIL FILTER
(2JZ±GE ENGINE: See page LU±2)
(1UZ±FE ENGINE: See page LU±3)
7. REPLACE ENGINE COOLANT
(2JZ±GE ENGINE: See page CO±2)
(1UZ±FE ENGINE: See page CO±2)
8. REPLACE GASKET IN FUEL TANK CAP
(2JZ±GE ENGINE: See page EC±7)
(1UZ±FE ENGINE: See page EC±7)
9. INSPECT FUEL LINES AND CONNECTIONS
Visually check the fuel lines for cracks, leakage, loose connec-
tions, deformation or tank band looseness.
10. INSPECT EXHAUST PIPES AND MOUNTINGS
Visually check the pipes, hangers and connections for severe
corrosion, leaks or damage.
11. ADJUST VALVE CLEARANCE
(2JZ±GE ENGINE: See page EM±5)
(1UZ±FE ENGINE: See page EM±4)

PP0TR±04
PP±20
± PREPARATIONLUBRICATION (2JZ±GE)
72 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
LUBRICANT
ItemCapacityClassification
Engine oil
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
6.5 liters (6.9 US qts, 5.7 Imp. qts)
5.4 liters (5.7 US qts, 4.8 Imp. qts)
5.1 liters (5.4 US qts, 4.5 Imp. qts)
API grade SJ, Energy±Conserving or ILSAC mul-
tigrade engine oil. SAE 5W±30 is the best choice
for your vehicle, for good fuel economy, and good
starting in cold weather.

± SERVICE SPECIFICATIONSENGINE MECHANICAL (2JZ±GE)
SS±9
165 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)Part tightened
N´mkgf´cmft´lbf
Drive plate x Torque converter clutch4849035
Rear support member x Engine rear mounting insulator13.513510
Front suspension crossmember x Engine mounting insulator7071452
PS gear housing x Front suspension member6566048
Sliding yoke x Steering intermediate shaft3536026
Transmission control rod x Shift lever131309
Transmission control rod x Transmission131309
A/C compressor x Cylinder block Stud bolt
Bolt and nut26
52265
53019
38
Fuel inlet hose x Fuel pipe support2930022
Front suspension member brace x Front suspension member5859043
Front suspension member brace x Strut bar bracket plate5859043
Connecting rod cap x Connecting rod 1st
2nd30
Turn 90°300
Turn 90°22
Turn 90°
Main bearing cap x Cylinder block 1st
2nd45
Turn 90°450
Turn 90°33
Turn 90°
Rear oil seal retainer x Cylinder block6.06053
Engine mounting bracket x Cylinder block5959044
Fuel inlet pipe x Cylinder block2929021
No.1 oil pipe x Cylinder block5555041
Oil filter bracket x Cylinder block9090066
No.2 water bypass pipe x Water pump2121015
No.2 water bypass pipe x Cylinder block2121015
Generator x Water pump4040030
Generator x Cylinder block4040030
Front exhaust pipe x Center exhaust pipe4444032
Center exhaust pipe x Tailpipe4444032
Heated oxygen sensor x Front exhaust pipe4545033

B01887
B01889
Pry
Pry
B01890
Pull
B01891
Pull SF±12
± SFI (2JZ±GE)FUEL PUMP
1478 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
8. REMOVE FUEL SUCTION FILTER
(a) Remove the clip.
(b) Pull out the suction filter.
9. REMOVE NO.1 FUEL SUCTION SUPPORT
(a) Using 2 screwdrivers, disconnect the 4 snap claws from
the claw holes and remove the fuel suction support.
NOTICE:
Be careful not to damage the suction support and suction
plate.
(b) Remove the No.2 fuel filter cushion.
10. REMOVE FUEL FILTER AND FUEL PUMP ASSEMBLY
(a) Disconnect the fuel pump connector from the fuel pump.
(b) Pull out the fuel filter and fuel pump assembly.
(c) Remove the No.1 fuel filter cushion.
(d) Remove the O±ring from the fuel poet of the fuel suction
plate.
11. REMOVE FUEL PUMP FROM FUEL FILTER
Pull out the fuel pump.

SF0N5±02
B02037
Push
B01892
Fuel Port Hole
No.1 Fuel Filter
Cushion
Fuel Port
New O±Ring
B01893
B02038
Snap Claw
Push
B01887
New Clip
± SFI (2JZ±GE)FUEL PUMP
SF±13
1479 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSTALLATION
1. INSTALL FUEL PUMP TO FUEL FILTER
Push in the fuel pump.
2. INSTALL FUEL FILTER AND FUEL PUMP ASSEMBLY
(a) Install the No.1 fuel filter cushion to the fuel suction plate.
(b) Apply a light coat of gasoline to a new O±ring and install
it to the fuel port of the fuel suction plate.
(c) Align the fuel port of the fuel suction plate with the fuel port
hole of the fuel filter.
(d) Push in the fuel filter.
(e) Connect the fuel pump connector.
3. INSTALL NO.1 FUEL SUCTION SUPPORT
(a) Install the No.2 fuel filter cushion to the fuel filter.
(b) Push the fuel suction support, and attach the 4 snap
claws to the claw holes.
4. INSTALL FUEL SUCTION FILTER
Install the suction filter with a new clip.
5. INSTALL FUEL PRESSURE REGULATOR AND FUEL
RETURN JET TUBE ASSEMBLY (See page SF±18)
6. INSTALL NO.2 FUEL SUCTION SUPPORT
(See page SF±18)