brake Lexus GX470 2004 Pictorial Index / LEXUS 2004 GX470 THROUGH OCT. 2003 PROD. (OM60A46U) Repair Manual

INTRODUCTION
504
PARTS AND TOOLS
Here is a list of parts and tools you will need to perform
do-it-yourself maintenance. Remember all Lexus parts are
designed in metric sizes, so your tools must be metric.
Checking the engine oil level
Parts (if level is low):

Toyota Genuine Motor Oilº or equivalent
See page 518 for details about engine oil selection.
Tools:

Rag or paper towel

Funnel (only for adding oil)
Checking the engine coolant level
Parts (if level is low):

Toyota Super Long Life Coolantº or similar high quality
ethylene glycol based non-silicate, non-amine, non-nitrite,
and non-borate coolant with long-life hybrid organic acid
technology
Toyota Super Long Life Coolantº is pre-mixed with 50%
coolant and 50% deionized water. This coolant provides
protection down to about -35C (-31F).
Tools:

Funnel (only for adding coolant)
Checking brake fluid
Parts (if level is low):

FMVSS No. 116 DOT 3 or SAE J1703 brake fluid
Tools:

Rag or paper towel

Funnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low):

Automatic transmission fluid DEXRON
II or III
Tools:

Rag or paper towel

Funnel (only for adding fluid)
Checking battery condition
Tools:

Warm water

Baking soda

Grease

Conventional wrench (for terminal clamp bolts)

SECTION 6 ± 3
524
SERVICE PROCEDURES AND
SPECIFICATIONS
Chassis
Specifications525 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking power steering fluid530 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking tire inflation pressure532 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire information535 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires543 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires544 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing tires545 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing snow tires and chains547 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels551 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheel precautions552 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension and chassis552 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHASSIS
527
NOTICE
Using automatic transmission fluid other than Toyota
Genuine ATF WSº may cause deterioration in shift
quality, locking up of your transmission accompanied
by vibration, and ultimately damage the automatic
transmission of your vehicle.
Please contact your Lexus dealer for further details.
Ð BRAKES
Pedal clearance
55 mm (2.2 in.) Min. *1
Pedal free play1 Ð 6 mm (0.04 Ð 0.24 in.)
Brake pad wear limit1.0 mm (0.04 in.)
Parking brake lining wear limit1.0 mm (0.04 in.)
Parking brake adjustment5 Ð 7 clicks *2
Fluid typeSAE J1703 or FMVSS No. 116 DOT 3
*1: Minimum pedal clearance when depressed with the force of 490 N (50 kgf, 110 lbf) with the engine running
*
2: Parking brake adjustment when pulled with the force of 196 N (20 kgf, 44 lbf)

CHASSIS
529
CHECKING BRAKE FLUID
To check the fluid level, simply look at the see-through
reservoir. The level should be between the MAXº and
MINº lines on the tank.
It is normal for the brake fluid level to go down slightly as the
brake pads wear or when the fluid level in the accumulator is
high.
If the reservoir needs frequent refilling, it may indicate a serious
mechanical problem.
If the level is low, add FMVSS No.116 DOT 3 or SAE J1703
brake fluid to the brake reservoir.Refilling brake fluid:
1. Turn the ignition switch off.
2. Depress the brake pedal more than 40 times.
3. Remove the reservoir cap by hand. Add brake fluid up to the
MAXº line.
If you do not follow the procedure above, the reservoir may
overflow.
Use only newly opened brake fluid. Once opened, brake fluid
absorbs moisture from the air, and excess moisture can cause
a dangerous loss of braking efficiency.CAUTION
Take care when filling the reservoir because brake fluid
can harm your hands or eyes and damage painted
surfaces. If fluid gets in your eyes, flush them with clean
water immediately. If you still feel uncomfortable with
your eyes, go to the doctor.
NOTICE
If you spill some of the fluid, be sure to wipe it off to
prevent it from damaging the parts or paintwork.

CHASSIS
540
Tire related terms
Cold tire inflation
pressureTire inflation pressure when the vehicle has been parked at least 3 hours or
more, or it has not been driven more than 1.5 km or 1 mile under that condition
Maximum inflation
pressureThe maximum cold inflation pressure to which a tire may be inflated and shown
on the sidewall of the tire
Recommended
inflation pressureCold tire inflation pressure recommended by a manufacturer
Accessory weightThe combined weight (in excess of those standard items which may be replaced)
of automatic transmission, power steering, power brakes, power windows, power
seats, radio, and heater, to the extent that these items are available as
factory-installed equipment (whether installed or not)
Curb weightThe weight of a motor vehicle with standard equipment including the maximum
capacity of fuel, oil, and coolant, and, if so equipped, air conditioning and
additional weight optional engine
Maximum loaded
vehicle weightThe sum of Ð
(a) Curb weight;
(b) Accessory weight;
(c) Vehicle capacity weight; and
(d) Production options weight
Normal occupant
weight68 kg (150 lb.) times the number of occupants specified in the second column of
Table 1 that follows

CHASSIS
541
Production options
weightThe combined weight of those installed regular production options weighing over 2.3
kg (5 lb.) in excess of those standard items which they replace, not previously
considered in curb weight or accessory weight, including heavy duty brakes, ride
levelers, roof rack, heavy duty battery, and special trim
Vehicle capacity
weight
(Total load capacity)The rated cargo and luggage load plus 68 kg (150 lb.) times the vehicle's designated
seating capacity
Intended outboard
sidewall(a) The sidewall that contains a whitewall, bears white lettering or bears
manufacturer, brand, and/or model name molding that is higher or deeper
than the same molding on the other sidewall of the tire, or
(b) The outward facing sidewall of an asymmetrical tire that has a particular side
that must always face outward when mounted on a vehicle
Occupant distributionDistribution of occupants in a vehicle as specified in the third column of Table 1 that
follows
RimA metal support for a tire or a tire and tube assembly upon which the tire beads are
seated
Rim diameter (Wheel
diameter)Nominal diameter of the bead seat
Rim size designationRim diameter and width
Rim type designationThe industry of manufacturer's designation for a rim by style or code
Rim widthNominal distance between rim flanges

CHASSIS
551
REPLACING WHEELS
When to replace your wheels
If you have wheel damage such as bending, cracks or
heavy corrosion, the wheel should be replaced.
If you fail to replace a damaged wheel, the tire may slip off the
wheel or cause loss of handling control.
Replacement with used wheels is not recommended as they
may have been subjected to rough treatment or high mileage
and could fail without warning. Also, bent wheels which have
been straightened may have hidden structural damage and
therefore should not be used. Never use an inner tube in a
leaking wheel which is designed for a tubeless tire.
Wheel selection
When replacing wheels, care should be taken to ensure
that they are equivalent to those removed in load capacity,
diameter, rim width, and offset.
Correct replacement wheels are available at your Lexus
dealer.
A wheel of a different size or type may adversely affect
handling, wheel and bearing life, brake cooling,
speedometer/odometer calibration, stopping ability, headlight
aim, bumper height, vehicle ground clearance, and tire or snow
chain clearance to the body and chassis.
CAUTION
Observe the following instructions. Otherwise, an
accident may occur resulting in death or serious
injuries.
Do not use wheels other than the manufacturer's
recommended size, as this may cause dangerous
handling characteristics resulting in loss of control.
Do not use wheels of different brands, sizes and
types, as this may cause dangerous handling
characteristics resulting in loss of control.

ELECTRICAL COMPONENTS
556
No.FUSEAMPERECIRCUIT
1SPARE10Spare fuse
2ALT140
Charging system and all
components in AM1º,
HEATERº, CDS FANº, FR
FOGº, DEFOGº, AIR SUSº,
AC115V INVº, SEAT HEATERº,
BATT CHGº, TOWING BRKº
and TOWINGº fuses
3SPARE15Spare fuse
4HEATER50Air conditioning system
5AIR
SUS50Rear height control air
suspension
6AM150
All components in ACCº, CIGº,
IG1º, FR WIP-WSHº, RR
WIPº, RR WSHº, DIFFº,
TEMSº and STAº fuses
7TOWING
BRK30Trailer brake controller
8J/B50
All components in P FR P/Wº,
P RR P/Wº, D RR P/Wº, D
P/SEATº, P P/SEATº, TAILº,
PANELº and POWER OR
TI&TEº fuses
9BATT
CHG30Trailer sub battery
10TOWING40Trailer lights
11CDS FAN20Electric cooling fan
12RR A/C30Rear air conditioning system
No.FUSEAMPERECIRCUIT

ELECTRICAL COMPONENTS
558
25AIRSUS
NO.210Rear height control air
suspension
26SEAT
HEATER20Seat heaters
27DOME10
Ignition switch light, interior
lights, personal lights, foot
lights, running board lights,
door courtesy lights, inside
door handle lights,
multi- information display
28RADIO
NO.120Car audio system, navigation
system
29ECU-B10
Multiplex communication
system, vehicle stability control
system, wireless remote
control system, inside rear
view mirror, air conditioning
system, electronic modulated
suspension, driving position
memory system, power
windows, moon roof
30ECU-B
NO.210Theft deterrent system
31ABS
MTR40
Anti- lock brake system,
vehicle stability control system,
active traction control system,
brake assist system
32AM230Starting system, all components
in IGNº, SRSº, GAUGEº and
ST2º fuses
No.FUSEAMPERECIRCUIT

ELECTRICAL COMPONENTS
559
33ABS
SOL50
Anti- lock brake system,
vehicle stability control system,
active traction control system,
brake assist system
34ALT-S7.5Charging system
35MAYDAY7.5Lexus link system
36HORN10Horns
37TRN-HAZ15Turn signal lights
38ETCS10Electronic throttle control system
39EFI20Multiport fuel injection
system/sequential multiport fuel
injection system
40D FR P/W20Power window
41DR/LCK25Power door lock
42TOWING30Towing converter
43RADIO
NO.230Car audio system, navigation
system
44IGN10
Multiport fuel injection
system/sequential multiport fuel
injection system, vehicle
stability control system
45SRS10SRS airbag system
46GAUGE7.5Gauges and meters
47ST27.5Multiport fuel injection
system/sequential multiport fuel
injection system
No.FUSEAMPERECIRCUIT