belt LEXUS SC300 1991 Service User Guide

(c) Push the piano wire through from the interior.
(d) Cut loose the adhesive and remove the glass.
HINT: Do not damage the body.
INSTALLATION OF QUARTER WINDOW
GLASS
(See page BO±52)
1. CLEAN BODY OR GLASS Wipe off any adhesive left on the body or glass with cleaner.
2. INSTALL QUARTER WINDOW GLASS (a) Apply the primer around the entire ceramic applicationarea.
(b) Install the seal to the glass.
(c) Install the window glass to the body with four bolts.
3. INSTALL FOLLOWING PARTS: (a) Quarter trim and roof side inner garnish
(b) Seat belt shoulder anchor
Torque: 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
(c) Rear seat cushion and back
(See page BO±67)
±
BODY Quarter Window GlassBO±53
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4. REMOVE SEAT CUSHION ASSEMBLY(a) Remove four bolts.
(b) Disconnect the connectors.
(c) Remove the seat cushion assembly.
5. REMOVE FRONT SEAT INNER BELT
6. REMOVE SEAT BACK COVER (a) Remove headrest grommet.
(b) Peel the seat back cover away from around the seatback cushion.
7. REMOVE SEAT TRUCK Remove four bolts and the seat truck.
8. REMOVE LUMBER SUPPORT MOTOR Remove two bolts and the motor.
BO±62
±
BODY Seat (Front Seat)
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INSTALLATION OF REAR SEAT
(See page BO±66)
1. INSTALL REAR SEAT BACK Push down the rear seat back and install three bolts.
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
2. INSTALL REAR SEAT CUSHION
(a) Insert the seat cushion wire to seat back.
HINT: Before installation, confirm that the rear seat belts
are positioned shown.
(b) Push down the cushion to install the hook to the bodypanel.
HINT: Confirm that the seat is installed firmly.
±
BODY Seat (Rear Seat)BO±67
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SEAT BELT
COMPONENTS
BO±70±
BODY Seat Belt
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Front Seat Belt
REMOVAL OF FRONT SEAT BELT
(See page BO±70)
1. REMOVE FOLLOWING PARTS: (a) Front seat
(b) Rear seat cushion and seat back
(c) Front pillar garnish
(d) Quater trim and roof side inner garnish
2. REMOVE FRONT SEAT OUTER BELT (a) Using a screwdriver, pry out the front seat belt anchorbolt cover.
HINT: Tape the screwdriver tip before use.
(b) Remove the front seat belt anchor bolt.
(c) Disconnect the connector.
(d) Remove two bolts and the outer belt.
3. REMOVE FRONT SEAT INNER BELT (a) Disconnect the connector.
(b) Remove a nut and the inner belt.
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BODY Seat Belt (Front Seat Belt)BO±71
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INSTALLATION OF FRONT SEAT BELT
(See page BO±70)
1. INSTALL FRONT SEAT INNER BELT
Torque: 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
2. INSTALL FRONT SEAT OUTER BELT
Torque:
Retractor bolt 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
Anchor bolt 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
HINT: After installing the anchor bolt, check that the an-
chor turns smoothly.
3. INSTALL FOLLOWING PARTS: (a) Quarter trim and roof side inner garnish
(b) Front pillar garnish
(c) Rear seat cushion and seat back
(d) Front seat
INSPECTION OF FRONT SEAT BELT
[Emergency Locking Retractor (ELR) Type]
1. RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belt.
(b) Drive the car at 10 mph (16 km/h) and make a very hardstop.
(c) Check that the belt is locked and cannot be extended at this time.
HINT: Conduct this test in a safe area. If the belt does not
lock, remove the belt mechanism assembly and conduct the
following static check. Also, whenever installing a new belt
assembly, verify the proper operation before installation.
2. STATIC TEST (a) Remove the locking retractor assembly.
(b) Tilt the retractor slowly.
(c) Verify that the belt can be pulled out at a tilt of 15degrees or less, and cannot be pulled out at over 45
degrees of tilt.
If a problem is found, replace the assembly.
BO±72
±
BODY Seat Belt (Front Seat Belt)
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Rear Seat Belt
REMOVAL OF REAR SEAT BELT
(See page BO±70)
1. REMOVE REAR SEAT BACK AND CUSHION
2. REMOVE PACKAGE TRAY TRIM (a) Using a clip remover, remove two clips.
(b) Pull the belt guide forward to remove it.
(c) Pull the trim forward to remove it.
3. REMOVE REAR SEAT OUTER BELT (a) Remove the outer belt floor anchor bolt.
(b) Remove the bolt and the retractor.
4. REMOVE REAR SEAT INNER BELT
INSTALLATION OF REAR SEAT BELT
(See page BO±70)
1. INSTALL REAR SEAT INNER BELT
Torque: 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
2. INSTALL REAR SEAT OUTER BELT
Torque:
Retractor bolt 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
Anchor bolt 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
3. INSTALL PACKAGE TRAY TRIM
4. INSTALL REAR SEAT BACK AND CUSHION
(See step 1 to 2 on page BO±67)
HINT: After installation, check that the seat belts are posi-
tioned as shown.
INSPECTION OF REAR SEAT BELT
Emergency Locking Retractor (ELR)
1. RUNNING TEST (IN SAFE AREA) (See step 1 on page BO±72)
2. STATIC TEST (See step 2 on page BO±72)
±
BODY Seat Belt (Rear Seat Belt)BO±73
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REMOVAL OF SLIDING ROOF HOUSING
(See pages BO±85 to 87)
1. REMOVE FOLLOWING PARTS: (a) Interior light (See step 2 on page BO±85)
(b) Front pillar garnish (See step 2 on page BO±122)
(c) Rear seat cushion, rear seat back (See steps 1 to 2 on page BO±66)
(d) Roof side inner garnish (See step 8 on page BO±123)
(e) Center visor (See step 4 on page BO±122)
(f) Shoulder belt anchor (See step 7 on page BO±122)
(g) Sun visor (See step 3 on page BO±122)
(h) Sliding roof garnishes (See step 4 on page BO±85)
(i) Roof headlining (See step 2 on page BO±120)
(j) Sliding roof glass (See step 5 on page BO±85)
(k) Quarter trim (See step 7 on page BO±122)
2. REMOVE SLIDING ROOF HOUSING (a) Disconnect the four drain hoses from the housing.
(b) Disconnect the connectors.
(c) Remove eight bolts.
(d) While supporting the housing, remove six nuts and thehousing.
3. REMOVE FOLLOWING PARTS: (a) Drive gear assembly (See step 6 on page BO±85)
(b) Sliding roof control relay
(c) Wind deflector (See step 7 on page BO±86)
(d) Cable guide casing (See step 8 on page BO±86)
(e) Roof drip channel (See step 9 on page BO±86)
(f) Sunshade trim (See step 10 on page BO±86)
(g) Drive rail (See step 11 on page BO±87)
±
BODY Moon Roof (Sliding Roof)BO±89
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INSTALLATION OF SLIDING ROOF
HOUSING
(See pages BO±85 to 87)
1. INSTALL SLIDING ROOF PARTS BY FOLLOWING REMOVAL SEQUENCE IN REVERSE
HINT: When installing the sliding roof housing weather-
strip, make sure that there is no clearance in either lip of the
weatherstrip.
2. TORQUE FOLLOWING BOLTS: (a) Rear seat back
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
(b) Rear seat inner belt
Torque: 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
(c) Front seat belt shoulder anchor bolt
Torque: 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
BO±90±
BODY Moon Roof (Sliding Roof)
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Body Outside Moulding
COMPONENTS
Front Door Belt Moulding
REMOVAL AND INSTALLATION
1. REMOVE FOLLOWING PARTS:(See steps 1 to 7 on pages BO±33 to 34)
(a) Armrest base panel
(b) Door Trim
(c) Door Speaker Grille
(d) Door Trim Upper Panel
(e) Outside Rear View Mirror
2. REMOVE FRONT DOOR BELT MOULDING
(See step 13 on page BO±35)
3. INSTALL FRONT DOOR BELT MOULDING (See step 8 on page BO±39)
4. INSTALL FOLLOWING PARTS: Install the parts following removal sequence in reverse.
(See steps 14 to 20 on pages BO±40 to 41)
±
BODY Moulding (Body Outside Moulding)BO±101
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