sensor LEXUS SC300 1991 Service Repair Manual

DIAGNOSTIC CHART
DIAGNOSTIC
CHART
WIRING DIAGRAM
HINT: If diag. code º21º is output, check the left bank main oxygen sens\
or circuit. If diag. code º28º is output, check the right bank main oxygen sensor circuit.
Check voltage of terminals HTL1, HTR1.
Check resistance of oxygen sensor heater.
Check and repair oxygen sensor heater circuit.
Check operation of oxygen sensor heater.
Check and replace ECU. Replace main oxygen sensor.
*: In this case, oxygen sensor can be deteriorated.
Replace main oxygen sensor.*
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ENGINE TROUBLESHOOTING Circuit InspectionTR±64
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OKNG
OKNG
INSPECTION PROCEDURE
1Disconnect the engine & ECT ECU connector, check voltage between terminals HTL1, HTR1 of
engine & ECT ECU connector and body ground.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Disconnect engine & ECT ECU connector.
(2) Turn ignition switch on.
Measure voltage beween terminals HTL1, HTR1 of en-
gine & ECT ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step [3].
2Check main oxygen sensor heater.
C
OK
PDisconnect main oxygen sensor connector.
Measure resistance between terminals 1 and 2 of main
oxygen sensor connector.
Resistance: 5.1 ± 6.3
at 20 C (68 F)
Replace main oxygen sensor.
Check and repair harness or connector between
main relay and main oxygen sensor, main oxygen
sensor and engine & ECT ECU.
TR±65±
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OKNG
3Check voltage between terminals HTL1, HTR1 of engine & ECT ECU connector and \
body
ground.
C
OK
Hint
P(1) Connect engine & ECT ECU connector.
(2) Warm up engine to normal operating temperature.
Measure voltage between terminals of HTL1, HTR1 of
engine & ECT ECU connector and body ground, when
engine is idling and racing at 4,000 rpm.
In the 4,000 rpm racing check, continue engine racing
at 4,000rpm for approx. 20 seconds or more.
Replace main oxygen sensor.**: In this case, oxygen sensor can be deteriorated.
Check and replace engine & ECT ECU.
Reference | INSPECTION USING OSCILLOSCOPE
w With the engine racing (4,000 rpm) measure between
terminals OXL1, OXR2 and E1 of engine & ECT ECU.
HINT: The correct waveform appears as shown in the
illustration on the left, oscillating between approx.
0.1 V and 0.9 V
If the oxygen sensor is deteriorated, the amplitude
of the voltage is reduced as shown on the left.
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ENGINE TROUBLESHOOTING Circuit InspectionTR±66
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Diag. Code 22Water Temp. Sensor Circuit
CIRCUIT DESCRIPTION
The water temperature sensor senses the coolant tem-
perature. A thermistor built in the sensor changes the
resistance value according to the coolant temperature.
The lower the coolant temperature, the greater the
thermistor resistance value, and the higher the coolant
temperature, the lower the thermistor resistance value
(See Fig. 1.).
The water temperature sensor is connected to the ECU
(See next page). The 5 V power source voltage in the
ECU is applied to the water temperature sensor from the
terminal THW via a resistor R. That is, the resistor R and
the water temperature sensor are connected in series.
When the resistance value of the water temperature
sensor changes in accordance with changes in the cool-
ant temperature, the potential at the terminal THW also
changes. Based on this signal, the ECU increases the
fuel injection volume to improve driveability during cold
engine operation. If the ECU records the diagnostic
code 22, it operates the fail safe function, keeping the
coolant temperature at a constant 80 5C (176 5F).
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ENGINE TROUBLESHOOTING Circuit InspectionTR±68
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DIAGNOSTIC CHART
DIAGNOSTIC
CHART
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensorcircuit) and º41º (throttle position sensor circuit) are output\
simultaneously, E2 (sensor ground)
may be open.
WIRING DIAGRAM
Check and replace ECU. Repair or replace harness or con-
nector.
Replace water temp. sensor.
Check voltage of sensor.
Check resistance of sensor.
Check for open and short in harness and
connector between ECU and water temp. sensor. Check for momentary interruption
(See page
TR±23).
TR±69±
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NGOK
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensor circuit)and º41º (throttle position sensor circuit) are output simultane\
ously, E2 (sensor ground) may be open.
1Check voltage between terminals THW and E2 of engine & ECT ECU connector\
.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Turn ignition switch on.
Measure voltage between terminals THW and E2 and
engine & ECT ECU connector.
Check for momentary interruption
(See Page TR±23).
2Check water temp. sensor.
C
OK
PDisconnect the water temp. sensor connector.
(See page FI±99).
Measure resistance between terminals.
Resistance is within Acceptable Zone on chart.
Replace water temp. sensor.
3
Check for open and short in harness and connector between engine & ECT ECU and\
water temp.
sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
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ENGINE TROUBLESHOOTING Circuit InspectionTR±70
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Diag. Code 24Intake Air Temp. Sensor Circuit
CIRCUIT DESCRIPTION
The intake air temp. sensor is built into the air flow meter and senses the\
intake air temperature.
The structure of the sensor and connection to the ECU is the same as in the\
water temp. sensor shown on page
TR±68.
If the ECU records the diagnostic code º24º, it operates the fail \
safe function, keeping the intake air temperature
at a constant 20 5C (68 5F).
Code No.Diagnostic Code Detecting ConditionTrouble Area
24Open or short in intake air temp. sensor circuit
for 0.5 sec. or more.
Open or short in intake air temp. sensor circuit.

Intake air temp. sensor

ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensor
circuit) and º41º (throttle position sensor circuit) are output simultaneousl\
y, E2 (sensor ground) may
be open.
WIRING DIAGRAM
Check and replace ECU. Replace water temp. sensor.
Check for momentary interruption
(See page
TR±23).
Repair or replace harness or
connector.
Check voltage of sensor.
Check resistance of sensor.
Check for open and short in harness and
connector between ECU and water temp. sensor.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±72
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NGOK
OKNG
OKNG
INSPECTION PROCEDURE
1Check voltage between terminals THA and E2 of engine & ECT ECU connector.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Turn ignition switch on.
Measure voltage between terminals THA and
E2 and engine & ECT ECU connector.
Check for momentary Intertuption
(See page TR±23).
2Check intake air temp. sensor.
C
OK
PDisconnect the air flow meter connector.
Measure resistance between terminals 1 and 2 of air
flow meter connector.
Resistance is within Acceptable Zone on chart.
Replace intake air temp. sensor (Replace air flow meter).
3
Check for open and short in harness and connector between engine & ECT ECU an\
d intake air
temp. sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
TR±73±
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Diag Code

25Air±Fuel Ratio Lean Malfunction
Diag. Code
26Air±Fuel Ratio Rich Malfunction
CIRCUIT DESCRIPTION
Refer to page TR±62 for the circuit description.
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Main oxygen sensor voltage is 0.45 V or less (lean)
for 90 sec. under conditions (a) and (b).
(2 trip detection logic)*
(a) Coolant temp.: 60 5C (140 5F) or more.
(b) Engine speed: 1,500 rpm or more.
Open or short in main oxygen sensor circuit

Main oxygen sensor

Ignition system

Water temp. sensor
25 V
26
(2) Main oxygen sensor voltage is alternating above and below 0.45 V at 5 times par
second or more under conditions (a) and (b).
(2 trip detection logic)*
(a) Engine speed: Idling
(b) Coolant temp.: Between 60 5C (140 5F)
and 95 5C (203 5F)

Open or short in injector circuit.

Fuel line pressure (injector blockage)

Air flow meter (air intake)

Engine ground bolt loose

Foreign object caught in valve
(3) Difference of air±fuel ratio feedback compensation
value between right and left banks is more than 10
percentage for 30 sec. or more under conditions (a)
and (b).
(2 trip detection logic)*
(a) Engine speed : 2,000 rpm or more.
(b) Coolant temp.: Between 60 5C (140 5F)
and 95 5C (203 5F)

Fuel line pressure (injector leak, blockage)

Mechanical system malfunction
(skipping teeth of timing belt)

Ignition system
*: See page TR±21.
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ENGINE TROUBLESHOOTING Circuit InspectionTR±74
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CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSIS CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diag. code detecting condition after diag. code is recorded.
(b) To check that the malfunction is corrected when the repair is completed c\
onfirming that diag. code is no longer detected.
Malfunction: Open or Short in Main Oxygen Sensor

Initiate test mode (See page TR±12).
Start engine and warm up.
After engine is warmed up, let it idle for 3 min.
Perform quick racing to 4,000 rpm three times by accelerator pedal.
After performing the racing in (4), perform racing at 2,000 rpm for 90\
sec.
HINT: If a malfunction exists, the ºCHECKº engine warning light will light up after 90 sec. from the start of racing.
NOTICE: If the conditions in this test are not strictly followed, detection of t\
he malfunction will not be possible.
TR±75±
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