ignition LEXUS SC300 1991 Service Repair Manual

REPLACEMENT REQUIREMENTS
RS01D±07
In the following cases, replace the wire harness or connector.
wIf any part of the SRS wire harness or any connector has
been found to be faulty in troubleshooting.
w If any part of the SRS wire harness or any connector has
been found to be faulty during the check in items 2±(b)
or (c).
NOTICE:
w If the wire harness used in the SRS is damaged, replace
the whole wire harness assembly.
w When the connector to the WIRE HARNESS AND CON-
NECTORs can be repaired alone (when there is no
damage to the wire harness), use the repair wire specially
designed for the purpose.
SENSOR REPLACEMENT
REPAIR WIRE FOR FRONT AIRBAG
RS04A±01
Repair wire with 2 pressure±contact sleeves
(Part No. 82988±24010) has been prepared for exclusive
use in repairing connector damage etc. caused by frontal col-
lision of the vehicle.
When repairing the WIRE HARNESS AND CONNECTOR
connector on the wire harness side, always use the special
repair wire.
NOTICE: Do not replace the connector housing or termi-
nal only.
1. DISCONNECT NEGATIVE (±) TERMINAL CABLE FROM
BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the ªLOCKº posi-
tion and the negative (±) terminal cable is disconnected
from the battery.
(See page RS±2)
2. DISCONNECT WIRE HARNESS AT VEHICLE SIDE
(a) Remove the cover at the rear of the connector housing and expose the wire harness.
(b) Cut the wire harness behind the connector housing. HINT: The operation is performed more easily if the wire har-
ness is left as long as possible.
RS±48
±
SUPPLEMENTAL RESTRAINT SYSTEM WIRE HARNESS AND CONNECTOR
WhereEverybodyKnowsYourName

TROUBLESHOOTING
 HOW TO PROCEED WITH 
 TROUBLESHOOTING RS±54 CUSTOMER PROBLEM ANALYSIS CHECK SHEET RS±58 DIAGNOSIS INSPECTION RS±59 SYMPTION SIMULATION RS±65 DIAGNOSTIC TROUBLE CODE MATRIX CHART RS±67 PROBLEM SYMPTOM CHART RS±67 CIRCUIT INSPECTION RS±68 DTC (Normal) RS±68 DTC 11 RS±70 DTC 12 RS±78 DTC 13 RS±85 DTC 14 RS±92 DTC 15 RS±97 DTC 22 RS±102 DTC 31 RS±108 DTC 53 RS±110 DTC 54 RS±115 SRS Warning Light System (Always Lit Up, when ignition switch is Lock position) RS±119 Tc Terminal Circuit RS±121
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±53
WhereEverybodyKnowsYourName

HOW TO PROCEED WITH TROUBLESHOOTING
Malfunction symptoms of the supplemental restraint system are difficult to confirm, so the diagnostic
trouble codes become the most important source of information when troubleshoot\
ing. Perform trouble-
shooting of the supplemental restraint system in accordance with the fol\
lowing procedure:
HINT: Do not disconnect the battery negative (±) terminal cable until st\
ep , Diagnostic Trouble Code
Check and Recording, has been completed.

CUSTOMER PROBLEM ANALYSIS
Using the CUSTOMER PROBLEM ANALYSIS CHECK SHEET (See page RS±58) for reference, ask the
customer in as much detail as possible about the problem.
WARNING LIGHT CHECK
Check the SRS warning light. If the light remains on, a malfunction is stored in the center airbag sensor,
assembly, so proceed to step . If the SRS warning light is not on, a malfunction has occurred in the SRS
warning light circuit, so perform troubleshooting for 22.
HINT: 22 is recorded when a malfunction occurs in the SRS warning light syst\
em.
If an open malfunction occurs in the SRS warning light system, the SRS w\
arning light does not light up,
so that until the malfunction is repaired, the diagnostic trouble codes (\
including 22) cannot be confirmed.
 DIAGNOSTIC TROUBLE CODE CHECK AND RECORDING
Check the di agnostic trouble codes and make a note of any malfunction codes which ar\
e output. If a normal
code is output, an abnormality in the power source circuit may have occurred\
, so perform troubleshooting
for source voltage in step .
If 22 is output, skip steps  and  and proceed to step .
 MALFUNCTION CODE CLEARANCE
Clear the malfunction code.
HINT: The malfunction code output in step  indicates that a malfunction has occurred in the circuit desig-
nated by the malfunction code, but does not indicate whether the malfunction \
is still occurring or whether
it was in the past.
Accordingly, it is necessary to find out the present condition of the malfunction oc\
currence by clearing the
malfunction code and performing the diagnostic code check again. If this\
operation is neglected and trou-
bleshooting is performed using only the malfunction code confirmed in step , isolating the problem com-
ponent becomes difficult and invites mistaken diagnosis.
 DIAGNOSTIC TROUBLE CODE CHECK AND RECORDING  SYMPTOM SIMULATION
After repeating ignition switch ON±OFF operation (ON: wait 20 secs, OFF: \
wait 20 secs.) 5 times, check
the diagnostic trouble codes. If any code is output, the malfunction is sti\
ll occurring, so proceed to step .
Bearing in mind that a malfunction code was registered in step , provided that the normal code is present-
ly output, use the methods described in step  to simulate the malfunction.
RS±54
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTING
WhereEverybodyKnowsYourName

NOTICE: When connecting the battery after clearing the malfunction code, always\
do it with the igni-
tion switch in LOCK position. When the battery has been reconnected, turn the ignition switch to
ACC or ON position after at least 2 seconds have elapsed.
If the battery is reconnected with the ignition switch in ACC or ON posi\
tion, or the ignition switch
is turned to ACC or ON within 2 seconds of connecting the battery, it is possible that the diagnosis
system will not operate normally.
 DIAGNOSTIC TROUBLE CODE CHART
Proceed to the appropriate flow chart in step  in accordance with the malfunction code found in step 
or .
 CIRCUIT INSPECTION \b REPAIR
Find out if the problem lies in a sensor, actuator or TROUBLESHOOTING, and repair the problem. After
the problem part is repaired, reinstall the disassembled parts. Do not s\
tart work until at least 90 seconds
after the ignition switch is turned to the LOCK position and the negative (±\
) terminal cable is disconnected.
CAUTION: If incorrect procedure is used, a malfunction may occur in the system o\
r there is the dan-
ger that airbag may be accidentally deploy during the repair operation. \
Carefully read the GENERAL
DESCRIPTION (See page RS±2) and the cautions for each operation, and perform repairs in the cor-
rect order using the correct methods.
HINT: The following illustration for the CIRCUIT INSPECTION shows each conne\
ctor for the SRS squib
circuit.
 
















 
















 
















±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±55
WhereEverybodyKnowsYourName

10 MALFUNCTION CODE CLEARANCEWhen all the malfunction codes found in steps  and  have been repaired, clear the malfunction codes.
11 DIAGNOSTIC TROUBLE CODE CHECK
After repeating ignition switch ON±OFF operation (ON: wait 20 secs, OFF: \
wait 20 secs.) 5 times, check
the diagnostic trouble codes. If a code is displayed, return to step  and troubleshoot the displayed mal-
function code.
NOTICE: When connecting the battery after clearing the malfunction code, always\
do it with the igni-
tion switch in LOCK position. When the battery has been reconnected, turn the ignition switch to
ACC or ON position after at least 20 seconds have elapsed.
If the battery is reconnected with the ignition switch in ACC or ON posi\
tion, or the ignition switch
is turned ACC or ON within 20 seconds of connecting the battery, it is possible that the diagnosis
system will not operate normally.
12 CONFIRMATION TEST Check the warning light again and confirm that all the malfunctions have been\
repaired. If the warning light
indicates an abnormality, repeat the operation again from step .
RS±56
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTING
WhereEverybodyKnowsYourName

SRS WARNING LIGHT CHECK
DIAGNOSIS INSPECTION
(a) Turn the ignition switch to ACC or ON and check that the SRSwarning light lights up.
(b) Check that the SRS warning light goes out after approx. 6
seconds.
HINT:
wWhen the ignition switch is at ACC or ON and the SRS
warning light remains on, the TROUBLESHOOTING
has detected a malfunction code.
w If, after approx. 6 seconds have elapsed, the SRS
warning light sometimes lights up or the SRS warning
light lights up even when the ignition switch is OFF, a
short in the SRS warning light circuit can be considered
likely. Proceed to SRS warning light system (always lit
up when ignition switch LOCK position) on page
RS±119 .
DIAGNOSTIC TROUBLE CODE CHECK
Using diagnosis check wire:
1. OUTPUT DIAGNOSTIC TROUBLE CODE
(a) Turn the ignition switch to ACC or ON position and wait approx. 20 seconds.
(b) Using SST, connect terminals Tc and E of the DLC2. SST 09843±18020
NOTICE: Never make a mistake with the terminal connec-
tion position as this will cause a malfunction.
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±59
WhereEverybodyKnowsYourName

DIAGNOSTIC TROUBLE CODE
CLEARANCE
Using diagnostic check wire:(a) Connect the 2 service wires to terminals Tc and AB of DLC1.
(b) Turn the ignition switch ACC or ON And wait approx. 6 seconds.
(c) Starting with the Tc terminal, apply body ground alternately to terminal Tc and terminal AB twice each in cycles of 1.0
seconds Confirm that body ground is absolute. Finally, keep
applying body ground to terminal Tc.
HINT: When alternately grounding terminals Tc and AB, re-
lease ground from one terminal and immediately apply it to
the other terminal within an interval of 0.2 second. If diagnos-
tic trouble codes do not clear, repeat the above procedure un-
til the codes are cleared.
(d) Several seconds after performing the clearing procedure, theSRS warning light will blink in a 50 m sec cycle to indicate the
codes have been cleared.
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±63
WhereEverybodyKnowsYourName

SYMPTOM SIMULATION
ªIntermittent troubles or problemsº are the malfunctions about which the customer \
has a complaint, but which
do not occur and can not be confirmed in the workshop. The intermittent pr\
oblems also include complaints about
the SRS warning light going on and off erratically.
The self±diagnostic system stores the circuit of the intermittent pro\
blem in memory even if the ignition switch
is turned off.
And, for accurate diagnosis of the problems, ask the customer to obtain info\
rmation as much as possible follow-
ing the customer problem analysis check sheet (See page RS±58) and try to reproduce the intermittent problem.
The problem simulation methods described below are the effective ways for this nature of problem to produce
the problem conditions by applying vibration, heat, and humidity.
1VIBRATION METHOD: When vibration seems to be the major cause.
CONNECTORS
Slightly shake the connector vertically and horizontally.
(Inspection of connectors)
(a) Does the wire harness connecting with its corre-
sponding part have insufficient slack?
(b) Are the terminals dirty?
(c) Are the terminals making loose contact due to termi-
nals spread?
WIRE HARNESS
Slightly shake the wire harness vertically and horizontal-
ly. The connector joint, fulcrum of the vibration, and
body through portion are the major areas to be checked
thoroughly.
PARTS AND SENSORS
Apply vibration slightly by a finger to the part or sensor
considered to be the problem cause and check if the
malfunction will occur.
Caution: Do not apply vibration to the center
airbag sensor assembly.
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±65
WhereEverybodyKnowsYourName

DIAGNOSTIC TROUBLE CODE MATRIX CHART
If a malfunction code is displayed during the diagnostic trouble code chec\
k, check the circuit listed for that
code in the table below (Proceed to the page given for that circuit).
 DTC No.\
 \
Diagnosis Page
 (Normal)*1\
 \

Source voltage drop RS±68
 11\
 \

Short in squib circuit or front airbag sensor circuit (to ground) RS±70
 12\
 \

Short in squib circuit or front airbag sensor circuit (to B+) RS±78
 13\
 \

Short in squib circuit (between D+ wire harness and D± wire harness\
) RS±85
 14\
 \

Open in squib circuit (between D+ wire harness and D± wire harness)\
 RS±92
 15\
 \

Open in front airbag sensor circuit RS±97
 22*2\
 \

SRS warning light system malfunction RS±102
 31\
 \

Center airbag sensor assembly malfunction RS±108
 53\
 \

Short in squib circuit (between P+ wire harness and P± wire harness\
) RS±110
 54\
 \

Open in squib circuit (between P+ wire harness and P± wire harness)\
 RS±115
HINT:
*
1 When the SRS warning light remains lit up and the diagnostic trouble co\
de is the normal code, this means
a source voltage drop.
*
2 Code 22 is recorded when a malfunction occurs in the SRS warning light \
system. If an open malfunction
occurs in the SRS warning light system, the SRS warning light does not light up, s\
o that until the malfunction
is repaired, the diagnostic trouble code (including 22) cannot be conf\
irmed.
PROBLEM SYMPTOM CHART
Proceed with troubleshooting of each circuit in the table below.
\
 \
Problem Symptom Inspection Item Page
\
 

\



With the ignition switch at ACC or ON, the SRS warning light
sometimes lights up after approx. 6 seconds have elapsed
SRS warning light system
(Always lit upwhen ignition switch isRS±119\
 

\



SRS warning light lights up even when ignition switch is in
the LOCK position (Always lit up when ignition switch is
LOCK position)RS±11 9
\
 \

Diagnostic trouble code not displayed.
Tc terminal circuitRS±121
\
 \

Diagnostic trouble code continuously displayed.
Tc terminal circuitRS±121
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±67
WhereEverybodyKnowsYourName

YESNO
INSPECTION PROCEDURE
1Preparation.
P1. Turn ignition switch LOCK.
2. Disconnect battery negative (±) terminal cable, andwait at least 90 seconds.
3. Connect battery negative (±) terminal cable.
4. Disconnect center airbag sensor assembly con- nector.
5. Turn ignition switch ON. But do not start engine.
6. Measure voltage at IG
2 or ACC on connector wire
harness side of center airbag sensor assembly and
operate electric system (defogger, wiper, headlight,
heater blower, etc.)
Voltage: 6 V ± 11.5 V at IG
2 and ACC.
7. Turn electric system switch OFF.
8. Turn ignition switch LOCK.
9. Disconnect battery negative (±) terminal cable, and wait at least 90 seconds.
10. Remove voltmeter and connect center airbag sen- sor assembly connector.
11. Connect battery negative (±) terminal cable.
2Does SRS warning light turn off after approx. 10 seconds?
C
PTurn ignition switch ACC or ON and wait at least 20 sec-
onds.
Clear malfunction code. Turn ignition switch LOCK and
wait at least 20 seconds.
Operate electric system checked in
(5) and check
that SRS warning light goes off after approx. 10 sec-
onds.
Check diagnostic trouble code, and if a malfunction code
is output, perform trouble shooting according to mal-
function code. If a normal code is output, replace center
airbag sensor assembly.
Check battery and charging system.
(See page CH±1)
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±69
WhereEverybodyKnowsYourName