check engine light LEXUS SC300 1991 Service Repair Manual

PRECAUTIONS FOR VEHICLES
EQUIPPED WITH TRACTION
CONTROL (TRAC) SYSTEM
When using a rear wheel two±wheel drum tester such as a
speedometer tester or chassis dynamometer, etc., or jacking up
the rear wheels and driving the wheels, always push in the TRAC
cut (ºTRAC OFFº) switch and turn the TRAC system OFF.
CONFIRM TRAC SYSTEM IS OFF
1. Press the TRAC cut (ºTRAC OFFº) switch.
2. Check that the TRAC OFF indicator light comes on when the
TRAC system is turned off by the TRAC cut switch.
HINT: The TRAC indicator light should always operate right after
the engine is restarted.
3. Begin measurements.
4. Press the TRAC cut switch again to change the TRAC to operative and check that the TRAC OFF indicator light goes
off.
HINT: The TRAC indicator light blinks when the TRAC system is
operative.
±
INTRODUCTION Precautions for V
ehicles Equipped with Traction Cotnrol
(TRAC)SystemIN±13
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[3] SYMPTOM SIMULATION
The most difficult case in troubleshooting is when there are no problem symptoms occurring. In s\
uch cases, a
thorough customer problem analysis must be carried out, then simulate the same or similar conditions and envi-
ronment in which the problem occurred in the customer's vehicle. No matter now much experience a technician
has, or how skilled he may be, if he proceeds to troubleshoot without confir\
ming the problem symptoms he will
tend to overlook something important in the repair operation and make a wron\
g guess somewhere, which will
only lead to a standstill. For example, for a problem which only occurs when\
the engine is cold, or for a problem
which occurs due to vibration caused by the road during driving, etc., the pr\
oblem can never be determined so
long as the symptoms are confirmed with the engine hot condition or the \
vehicle at a standstill. Since vibration,
heat or water penetration (moisture) are likely causes for problems which are \
difficult to reproduce, the symptom
simulation tests introduced here are effective measures in that the external causes are applied to the vehicle
in a stopped condition.
Important Points in the Symptom Simulation Test
In the symptom simulation test, the problem symptoms should of course be co\
nfirmed, but the problem area
or parts must also be found out. To do this, narrow down the possible problem circuits according to the sym\
ptoms
before starting this test and connect a tester beforehand. After that, carry out the symptom simulation test, judg-
ing whether the circuit being tested is defective or normal and also confir\
ming the problem symptoms at the
same time. Refer to the matrix chart of problem symptoms for each system to \
narrow down the possible causes
of the symptom.
[1] VIBRATION METHOD: When vibration seems to be the major cause.
CONNECTORS
Slightly shake the connector vertically and horizon-
tally.
WIRE HARNESS
Slightly shake the wire harness vertically and horizontally.
The connector joint, fulcrum of the vibration, and body
through portion are the major areas to be checked thor-
oughly.
PARTS AND SENSORS
Apply slight vibration with a finger to the part of the
sensor considered to be the problem cause and
check if the malfunction occurs.
HINT: Applying strong vibration to relays may result
in open relays. IN±20
±
INTRODUCTION How to Troubleshoot ECU Controlled Systems
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[2] HEAT METHOD: When the problem seems to occur when the suspect area is heated.
Heat the component that is the likely cause of the malfunc-
tion with a hair dryer or similar object. Check to see if the
malfunction occurs.
NOTICE:
(1) Do not heat to more than 60°C (140 °F).
(Temperature limit that no damage is done to the
component).
(2) Do not apply heat directly to parts in the ECU.
[3] WATER SPRINKLING METHOD: When the malfunction seems to occur on a
rainy\
day or in a high±humidity condition.
Sprinkle w ater onto the vehicle and check to see if the mal-
function occurs.
NOTICE:
(1) Never sprinkle water directly into the engine compartment, but indirectly change the tempera-
ture and humidity by applying water spray onto
the radiator front surface.
(2) Never apply water directly onto the electronic components.
(Service hint)
If a vehicle is subject to water leakage, the leaked water
may contaminate the ECU. When testing a vehicle with a
water leakage problem, special caution must be used.
[4] OTHER: When the malfunction seems to occur when electrical load is excessive.
Turn on all electrical loads including the heater blower,
head lights, rear window defogger, etc. and check to see
if the malfunction occurs.
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INTRODUCTION TITLE±NAMEIN±21
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DIAGNOSTIC CODE CHART
If a malfunction code is displayed during the diagnostic code check (sens\
or check), check the circuit listed for
that code in the table below (Proceed to the page given for that circuit.)\
Code No.Diag. Code Detecting Condition
00 Normal
11 *1 Open or short in room temperature sensor circuit.
12 Open or short in ambient temperature sensor circuit.
13 Open or short in evaporator temperature sensor circuit.
14*2 Open or short in water temperature sensor circuit.
21*3 Open in solar sensor circuit.
21*3
 Short in solar sensor circuit.
22*4
 All conditions below are detected for 3 secs. or more.
 (a) Engine rpm : 450 rpm or more.
 (b) Ratio between engine and compressor rpm deviates 20% or more in c\
omparison to normal
operation.
23
 Open in pressure sensor circuit.
 Abnormal refrigerant pressure below 206 kPa (2.1 kgf/cm, 30 psi)
over 2,650 kPa (27 kgf/cm, 385 ps\
i)
31 Short to ground or power source circuit in Air Mix Damper position sens\
or circuit.
32 Short to ground or power source circuit in Air Inlet Damper position se\
nsor circuit.
33 Short to ground or power source circuit in Air Outlet Damper position s\
ensor circuit.
41 Air mix damper position sensor value does not change even if ECU operat\
es air mix servomotor.
42 Air inlet damper position sensor value does not change even if ECU oper\
ates air inlet servomotor.
43 Air outlet damper position sensor value does not change even if ECU ope\
rates air outlet
servomotor.
HINT: *1 If the room temp. is approx. ±20 °C (±4 °F) or lower, code 11 may be output even though the system
is normal.
*2 If the ambient temperature is approx. ±50 °C (±58 °F) or lower, a malfunction code may be output
even though the system is normal.
*3 If the check is being performed in a dark place, diagnostic code 21 (so\
lar sensor circuit abnormal) could be displayed.
In this case, perform diagnostic code check again while shining a light,\
such as an inspection light,
on the solar sensor.
If code 21 is still displayed, there could be trouble in the solar senso\
r circuit
AC±28
±
AIR CONDITIONING SYSTEM Troubleshooting
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(1) Turn ignition switch LOCK.
(2) Disconnect center airbag sensor assemblyconnector.
(3) Turn ignition switch ON. But do not start engine.
(4) Measure voltage at IG
2 or ACC on connector
wire harness side of center airbag assembly and
operate electric system (defogger, wiper,
headlight, heater, blower, etc.).
Voltage: 6 V ± 11.5 V at IG
2 and ACC.
(5) Turn electric system switch OFF.
(6) Turn ignition switch LOCK.
(7) Remove voltmeter and connect center airbag sensor assembly.
Does airbag warning light turn off after approx. 10 seconds?
Preparation.
Turn ignition switch ON.
Operate electric system checked in [ 1 ] (4) and
check that airbag warning light goes off after
approx. 10 seconds.
Check diagnostic code, and if a malfunction
code is output, perform troubleshooting
according to malfunction code. If a normal
code is output, replace center airbag
sensor assembly.
Check battery and charging system
(See page CH±1)
INSPECTION PROCEDURE
AB±41SRS AIRBAG ± Troubleshooting
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DIAGNOSIS SYSTEM
AT09R±07
The electronically controlled transmission system has built±
in self±diagnostic functions. If the malfunction occurs in the
system, the ECM stores the malfunction code in memory and
the O/D OFF (Overdrive OFF) indicator light blinks to inform
the driver. The diagnostic trouble code stored in memory can
be read out by the following procedure.
O/D OFF INDICATOR LIGHT INSPECTION
AT09S±07
1. Turn the ignition switch to ON.
2. Check if the O/D OFF indicator light lights up when the O/D main switch is pushed out to OFF and goes off when
the O/D main switch is pushed in to ON.
HINT:
wIf the O/D OFF indicator light does not light up or stay on
all the time, carry out the check for ªO/D OFF Indicator
Light Circuitº on page AT±112.
w If the O/D OFF indicator light blinks, a trouble code is
stored in the ECM memory.
DIAGNOSTIC TROUBLE CODE CHECK
AT0A3±07
1. Turn the ignition switch ON, but do not start the engine.
2. Push in the O/D main switch to ON.
HINT: Warning and diagnostic trouble codes can be r ead only
when the O/D main switch is ON. If it is OFF, the O/D OFF indi-
cator lights up continuously and will not blink.
3. Using SST, connect terminals TE1 and E1 of the DLC2 or
DLC1.
SST 09843±18020
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A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTINGAT±37
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CHECK TERMINAL TT OUTPUT
VOLTAGE
AT00R±01
When a voltmeter is connected to the DLC1, the following
items can be checked.
1. Throttle position sensor signal
2. Brake signal
3. Shift position signal
1. VOLTMETER CONNECTION Connect the positive (+) probe of the voltmeter to terminal T
T
and the negative (±) probe to terminal E1 of the DLC2.
HINT: If a voltmeter with small internal resistance is used, the
correct voltage will not be indicated, so use a voltmeter with
an internal resistance of at least 10 k
.
2. TURN IGNITION SWITCH TO ON (DO NOT START THE
ENGINE)
3. CHECK THROTTLE POSITION SENSOR SIGNAL Check if the voltage changes from approximately 0 V to
approximately 8 V when the accelerator pedal is gradually
depressed from the fully closed position.
4. CHECK BRAKE SIGNAL (LOCK±UP CUT SIGNAL)
(a) Open the throttle valve fully to apply approximately 8 V to terminal T
T.
(b) In this condition, check terminal T
T voltage when the brake
pedal is depressed and released.
TT terminal voltage:
0 V (When brake pedal is depressed)
8 V (When brake pedal is released)
5. START ENGINE
6. CHECK SHIFT POSITION SIGNAL (VEHICLE SPEED ABOVE 60 KM/H OR 37 MPH)
Check up±shifting together with terminal T
T voltage.
HINT: Check for light shocks from up±shifting and for
changes in the tachometer.
 Gear Position Terminal TT output voltage 1st GearBelow 0.5 V 

2nd Gear1.5 ~
2 6 V
 3rd Gear3.5 ~ 4.6 V
 3rd Lock±up4.5 ~ 5.9 V
 O/D5.5 ~ 6.9 V
 O/D Lock±up6.5 ~ 7.9 V
If terminal TT output voltage check cannot be performed, per-
form the check of terminal T
T circuit on page AT±120.
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A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTINGAT±39
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(c) Check for abnormal noise and vibration.Run at the D position lock±up or O/D gear and check for ab-
normal noise and vibration.
HINT: The check for the cause of abnormal noise and vibra-
tion must be performed very thoroughly care as it could also
be due to loss of balance in the propeller shaft, differential,
torque converter clutch, etc..
(d) Check kick±down operation While running in the D position, 2nd, 3rd and O/D gears,
check to see that the possible kick±down vehicle speed limits
for 2 "1, 3 "2 and O/D "3 kick±downs conform to those indi-
cated on the automatic shift schedule. (See page AT±45)
(e) Check abnormal shock and slip at kick±down.
(f) Check the lock±up mechanism. (1) Drive in D position, O/D gear, at a steady speed (lock±upON) of about 58 km/h (36 mph).
(2) Lightly depress the accelerator pedal and check that the engine RPM does not change abruptly.
If there is a big jump in engine RPM, there is no lock±up.
2. 2 POSITION TEST Shift into the 2 position and fully depress the accelerator ped-
al and check the following points:
(a) Check up±shift operation Check to see that the 1 "2 up±shift takes place and that the
shift point conforms to that shown on the automatic shift
schedule. (See page AT±45)
HINT:
w There is no O/D up±shift and lock±up in the 2 position.
(b) Check engine braking While running in the 2 position and 2nd gear, release the ac-
celerator pedal and check the engine braking effect.
AT±42
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A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTING
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(f) Check the fluid level at the normal operating temperature70±80
C (158±176
F) and add as necessary.
NOTICE: Do not overfill.
4. CHECK FLUID LEAKS
Check for leaks in the transmission.
If there are leaks, it is necessary to repair or replace O±rings,
seal packings, oil seals, plugs or other parts.
5. INSPECT AND ADJUST THROTTLE CABLE
(a) Remove the 2 bolts, nut and throttle body cover.
(b) Check that the throttle valve is fully closed.
(c) Check that the inner cable is not slack.
(d) Measure the distance between the outer cable end and stopper on the cable.
Standard distance:
0±1 mm (0±0.04 in.)
If the distance is not standard, adjust the cable by the adjust-
ing nuts.
(e) Install the throttle body cover, and two bolts and nut.
6. INSPECT AND ADJUST SHIFT LEVER POSITION When shifting the shift lever from the N position to other posi-
tions, check that the lever can be shifted smoothly and accu-
rately to each position and that the position indicator correctly
indicates the position.
If the indicator is not aligned with the correct position, carry
out the following adjustment procedures:
(a) Loosen the nut on the control shaft lever.
(b) Push the control shaft lever fully rearward.
(c) Return the control shaft lever 2 notches to N position.
(d) Set the shift lever to N position.
(e) While holding the shift lever lightly toward the R position side,
tighten the shift lever nut.
(f) Start the engine and make sure that the vehicle moves forward when shifting the lever from the N to D position and
reverses when shifting it to the R position.
AT±48
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OKNG
OKNG
OKNG
INSPECTION PROCEDURE
1Check operation of stop light.
Check if the stop lights go on and off normally when the brake pedal is operated and released.C
Check and repair stop light circuit (See BE section).
2Check stop light signal.
C
OK
1. Connect voltmeter to the terminals TT and E1 of the
DLC2.
2. Turn ignition switch ON (Do not start the engine).
3. Fully depress the accelerator pedal until the volt- meter indicates 8 V and hold it.
4. Depress and release the brake pedal and check the
voltage.
Proceed to next circuit inspection shown on matrix chart
(See page AT±66).
3Check harness and connector between ECM and stop light switch (See page\
IN±33).
Repair or replace harness or connector.
Check and replace ECM.
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A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTINGAT±109
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