relay LEXUS SC400 1991 Service User Guide

EVAPORATOR
REMOVAL OF EVAPORATOR
1. DISCONNECT NEGATIVE (±) CABLE FROM BATTERY
2. RECOVER REFRIGERANT IN REFRIGERATION SYSTEMSee page AC±16
3. REMOVE ABS ACTUATOR
See page BR±48
4. REMOVE LIQUID TUBE AND SUCTION TUBE Remove two bolts and both tubes.
5. REMOVE EQUALIZER TUBE FROM EPR
Remove the bole and the tube.
NOTICE: Cap the open fittings immediately to keep mois-
ture out of the system.
6. REMOVE UNDER COVER GLOVE BOX AND SIDE AIR DUCT
7. DISCONNECT CONNECTORS AND REMOVE POWER STEERING RELAY BOX COOLING FAN COMPUTER AND
TRC COMPUTER
AC±122
±
AIR CONDITIONING SYSTEM Evaporator
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7. REMOVE WIND DEFLECTOR(a) Slide the drive cable backward.
(b) Remove four screws and the deflector.
8. REMOVE CABLE GUIDE CASING (a) Remove two screws and the guide rail cover.
(b) Remove two screws from the drive rail.
(c) Slide the drive cable forward.
(d) Pull down the roof handlining.
(e) Disconnect front side of the drain hose.
HINT: Disconnect the drain hose from the sliding roof
housing side.
(f) Remove the sliding roof control relay.
(g) Remove the two nuts from the sliding roof housing.
(h) Remove the cable guide casing gradually from bothsides.
NOTICE: Be careful that the oily cable doesn't fall off.
9. REMOVE ROOF DRIP CHANNEL (a) Remove two screws.
(b) Pull the channel forward to remove it.
10. REMOVE SUNSHADE TRIM While raising the drive rail, pull the trim forward to remove it.
BO±86
±
BODY Moon Roof (Sliding Roof)
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11. REMOVE DRIVE RAIL(a) Slide the drive cable forward.
(b) Slide the rail forward and disconnect the clamp, thenremove it.
INSTALLATION OF SLIDING ROOF
(See pages BO±83 to 84)
1. INSTALL FOLLOWING PARTS: (a) Drive rail
(b) Sunshade trim
(c) Roof drip channel
2. INSTALL CABLE GUIDE CASING (a) Insert the cable to the casing and install the cable guidecasing gradually to both sides.
(b) Insert the casing to the drive rail as shown.
(c) Install the two nuts to the sliding roof housing.
(d) Install the sliding roof control relay.
(e) Connect the front side of drain hose.
HINT: Place the knobs of clips to upper side.
(f) Install two screws and guide rail cover.
(g) Install two screws to the drive rail.
3. INSTALL ROOF DRIP CHANNEL
4. INSTALL WIND DEFLECTOR
5. ADJUST DRIVE RAIL HINT: Adjust the drive rail to a closed and tilted down posi-
tion.
(a) Using a screwdriver, slide the link forward or backward
to align the two marks as shown.
(b) Slide the bracket to the forefront with your hand.
±
BODY Moon Roof (Sliding Roof)BO±87
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REMOVAL OF SLIDING ROOF HOUSING
(See pages BO±85 to 87)
1. REMOVE FOLLOWING PARTS: (a) Interior light (See step 2 on page BO±85)
(b) Front pillar garnish (See step 2 on page BO±122)
(c) Rear seat cushion, rear seat back (See steps 1 to 2 on page BO±66)
(d) Roof side inner garnish (See step 8 on page BO±123)
(e) Center visor (See step 4 on page BO±122)
(f) Shoulder belt anchor (See step 7 on page BO±122)
(g) Sun visor (See step 3 on page BO±122)
(h) Sliding roof garnishes (See step 4 on page BO±85)
(i) Roof headlining (See step 2 on page BO±120)
(j) Sliding roof glass (See step 5 on page BO±85)
(k) Quarter trim (See step 7 on page BO±122)
2. REMOVE SLIDING ROOF HOUSING (a) Disconnect the four drain hoses from the housing.
(b) Disconnect the connectors.
(c) Remove eight bolts.
(d) While supporting the housing, remove six nuts and thehousing.
3. REMOVE FOLLOWING PARTS: (a) Drive gear assembly (See step 6 on page BO±85)
(b) Sliding roof control relay
(c) Wind deflector (See step 7 on page BO±86)
(d) Cable guide casing (See step 8 on page BO±86)
(e) Roof drip channel (See step 9 on page BO±86)
(f) Sunshade trim (See step 10 on page BO±86)
(g) Drive rail (See step 11 on page BO±87)
±
BODY Moon Roof (Sliding Roof)BO±89
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POWER WINDOW CONTROL
SYSTEM
Description
The Power Window System raises and lowers the window glass in each door usi\
ng electrical power. The compo-
nent parts of this system and their functions are described in the following\
table.
Parts NameFunction
Theft Deterrent and
Door Lock
Control ECUCurrent is sent to the power window main relay only when the ignition sw\
itch
is on or within a specified period after the ignition switch is turned o\
ff.
Power Window
Main RelayCurrent from the theft deterrent and door lock control ECU to the power
window main relay switches large current from the master switch ON and O\
FF.
Master SwitchThis switch turns current to each power window motor ON and OFF and
switches it. It also includes a circuit for ºOne Touch Power Windowº use of
the driver's window and a built±in window lock switch which controls the
operation of all power window switches.
Power Window
SwitchThis switch is installed on each door except on the driver's door. It is supplied
with current from the master siwtch and turns the current to the motor O\
N and
OFF and switches the current. This switch will not operate when the wind\
ow
lock switch inside the master switch is in the LOCK position.
Power Window
MotorThis motor moves the window regulator directly when current is supplied \
to it
from the master switch or power window switch. The motor has a built±\
in
circuit breaker.
Parts Location
±
BODY ELECTRICAL SYSTEM Power Window Control SystemBE±147
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(Power Window Main Relay)
REMOVAL AND INSTALLATION OF
POWER WINDOW MAIN RELAY
(See page BE±16)
INSPECTION OF POWER WINDOW MAIN
RELAY
INSPECT POWER WINDOW MAIN RELAY
(Continuity)
Inspect relay continuity between terminals.
Terminal
Condition Constant
Apply battery voltage to terminals 1 and 2.
If continuity is not as specified, replace the relay.
(Relay Circuit)
(See page BE±20)
(Power Window Motor)
REMOVAL AND INSTALLATION OF
POWER WINDOW MOTOR
1. REMOVE POWER WINDOW MOTOR
(a) Remove window regulator.(See page BO±35)
2. INSTALL POWER WINDOW MOTOR For installation follow the removal procedure in reverse.
INSPECTION OF POWER WINDOW
MOTOR
INSPECT POWER WINDOW MOTOR(Left Side Door Motor/Motor Operation)
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (±) lead to terminal 2, check that the
motor turns counterclockwise.
(b) Re ve rse th e po la rity, ch e ck th a t th e mo to r tu rn s clockwise.
If operation is not as specified, replace the motor.
BE±152
±
BODY ELECTRICAL SYSTEM Power Window Control System
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Troubleshooting
You will find the cause of trouble more easily by properly using the table \
shown below. In this table, the
numbers indicate the order of priority of the causes of trouble. Check each part in \
the order shown. If neces-
sary, replace the part.
See page
BE±4 ,21BE±4,21BE±4,20BE±4,20BE±156BE±152BE±149BE±151BE±152BE±26BE±392BE±4,20 ±±
Part
name
Trouble
AM1 FuseDOME FuseDOOR FusePOWER FuseTheft Deterrent and Door Lock Control ECUPower Window Main RelayPower Window Master SwitchPower Window SwitchPower Window MotorIgnition SwitchDoor Open Detection SwitchECU±IG FuseWire Harness
*1 Power window does not operate.1234
*2 Power window does not operate.35467218
ªOne Touch Power Window Systemº does
not operate.1
Only one window glass does not move.1234
ªWindow Lock Systemº does not operate1
ªWindow Lock Illuminationº does not light
up.1
Key±off power window does not operate124536
*1: Dook Lock does not operate.
*2: Dook Lock is normal.
±
BODY ELECTRICAL SYSTEM Power Window Control SystemBE±157
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DEFOGGER SYSTEM
Description
The component parts of this system and their functions are described in the\
following table.
Parts NameFunction
DefoggerWhen over current flows in the defogger circuit, the Defogger fuse break\
s the circuit
to protect it against damage.
Defogger RelayThis relay is supplied with current from terminal IG1 of ignition switch\
(Ignition switch ON)
and switches large current from the defogger.
A/C Control Panel
Assembly

Defogger SwitchThe defogger switch is built into the A/C Control Panel Assembly. This switch is
supplied with current from the relay and fuse HTR. Grounds current from \
the defogger
relay, turning the defogger relay ON.
Defogger

Rear Window

Outer MirrorThese defoggers generate heat when current is supplied from the defogger\
relay.
Parts Location
±
BODY ELECTRICAL SYSTEM Defogger SystemBE±171
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(c) Turn the defogger switch ON and check that the testbulb and indicator light turn ON, then turn OFF after
about 15 minutes.
If operation is not as specified, replace the air conditioner
control panel assembly.
(Defogger Relay)
INSPECTION OF DEFOGGER RELAY
INSPECT RELAY CONTINUITY AND OPERATION
Terminal
ConditionConstant
Apple battery voltage to terminals 1 and 3.
If continuity is not as specified, replace the relay.
(Defogger Wires)
INSPECTION AND REPAIR OF
DEFOGGER WIRES
1. INSPECT DEFOGGER WIRES
NOTICE:
w VWhen cleaning the glass, use a soft, dry cloth, and wipe
the glass in the direction of the wire. Take care not to
damage the wires.
w VDo not use detergents or glass cleaners with abrasive
ingredients.
w VWhen measuring voltage, wind a piece of tin foil around
the top of the negative probe and press the foil against
the wire with your finger as shown.
(a) Turn the ignition switch ON.
(b) Turn the defogger switch ON.
(c) Inspect the voltage at the center of each heat wire as
shown.
VoltageCriteria
Approx. 5 VOkay (No break in wire)
Approx. 10 V or 0 VBroken wire
HINT: If there is approximately 10 volts, the wire is broken be-
tween the center of the wire and the positive (+) end. If there
is no voltage, the wire is broken between the center of the
wire and ground.
±
BODY ELECTRICAL SYSTEM Defogger SystemBE±173
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INSPECTION OF MIRROR DEFOGGER
INSPECT MIRROR DEFOGGER(a) Connect the positive (+) lead from the battery to terminal
7 and the negative (±) lead to terminal 8.
(b) Check that the mirror becomes warm.
HINT: It will take a short time for the mirror to become warm.
If the mirror does not become warm, replace the mirror as-
sembly.
Troubleshooting
You will find the cause of trouble more easily using the table shown below. In this table, the number indicate
the order priority of the causes in trouble. Check each part in the order s\
hown. If necessary, replace the parts.
See pageBE±4 ,20BE±4,20BE±4,22BE±172BE±173 ±±BE±173 ±±BE±174
TroubleParts
name
HEATER FuseMIR±HTR FuseDEFOG FuseDefogger SwitchDefogger RelayWire HarnessDefogger WiresCKE CoilMirror Defogger
All defogger systems do not operate.11234
Rear window defogger does not operate.312
Mirror Defogger does not operate.132
±
BODY ELECTRICAL SYSTEM Defogger SystemBE±175
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