light LEXUS SC400 1991 Service Repair Manual

CENTER AIRBAG SENSOR ASSEMBLY CONNECTOR
RS00V±0B
 No. Symbol Terminal Name A ± Electrical Connection Check Mechanism B ± Electrical Connection Check Mechanism 1 P± Squib (Passenger) 2 P+ Squib
(Passenger) 3 D+ Squib
(Driver) 4 D± Squib  (Driver) 5 E1 Ground 6 E2 Ground 7 Tc Diagnosis 8 +SR Front Airbag Sensor RH
 9 ±SR Front Airbag Sensor RH  10 ±SL Front Airbag Sensor LH  11 +SL Front Airbag Sensor LH
 12 LA SRS Warning Light 13 IG2 Power Source (IGN Fuse) 14 ACC Power Source (CIG Fuse)
RS±8±
SUPPLEMENTAL RESTRAINT SYSTEM DESCRIPTION
WhereEverybodyKnowsYourName

OPERATION
FUNCTION OF COMPONENTS
RS02M±04
1. STEERING WHEEL PAD (with AIRBAG)The inflater and bag of the supplemental restraint system are
stored in the steering wheel pad and cannot be disas-
sembled. The inflater contains a squib, igniter charge, gas
generant, etc., and inflates the bag in case of frontal collision.
2. SPIRAL CABLE (in COMBINATION SWITCH) A spiral cable is used as an electrical joint from the vehicle
body side to the steering wheel.
3. FRONT PASSENGER AIRBAG ASSEMBLY The inflater and bag of the supplemental restraint system are
stored in the front passenger airbag assembly and cannot be
disassembled.
The inflater contains a squib, igniter charge, gas generant,
etc., and inflates the bag in case of a frontal collision.
4. SRS WARNING LIGHT The SRS warning light is located on the combination meter.
It goes on to alert the driver of trouble in the system when a
malfunction is detected in the center airbag sensor assembly.
In normal operating conditions when the ignition switch is
turned to the ACC or ON position, the light goes on for about
6 seconds and then goes off.
5. FRONT AIRBAG SENSOR A front airbag sensor is mounted inside each of the front fend-
ers. The sensor unit is a mechanical type. When the sensor
detects deceleration force above a predetermined limit, con-
tacts is m ade in the sensor, sending a signal to the center air-
bag sensor assembly. The sensor cannot be disassembled.
±
SUPPLEMENTAL RESTRAINT SYSTEM OPERATIONRS±9
WhereEverybodyKnowsYourName

4. DEPLOY AIRBAG
(a) Confirm that no±one is inside the vehicle or within 10 m (33ft) of the vehicle.
(b) Press the SST activation switch and deploy the airbag. HINT: The airbag deploys simultaneously as the LED of the
SST activation switch lights up.
5. DISPOSAL OF STEERING WHEEL PAD (WITH AIRBAG)
CAUTION:
w The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes after
deployment.
w Use gloves and safety glasses when handling a steering
wheel pad with deployed airbag.
w Do not apply water, etc. to a steering wheel pad with
deployed airbag.
w Always wash your hands with water after completing the
operation.
(a) When scrapping a vehicle, deploy the airbag and scrap the
vehicle with the steering wheel pad still installed.
(b) When moving a vehicle for scrapping which has a steering
wheel pad with deployed airbag, use gloves and safety
glasses.
When disposing of the steering wheel
pad only
When disposing of the steering wheel pad (with airbag)
only, never use the customer's vehicle to deploy the air-
bag.
Remove the steering wheel pad from the vehicle and be sure
to follow the procedure given below when deploying the air-
bag.
HINT: Have a battery ready as the power source deploy the
airbag.
1. REMOVE STEERING WHEEL PAD (See page RS±18)
CAUTION:
w When removing the steering wheel pad (with airbag),
work must be started after 90 seconds from the time the
ignition switch is turned to the LOCK position and the
negative (±) terminal cable is disconnected from the
battery.
w When storing the steering wheel pad, keep the upper
surface of the pad facing upward.
±
SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL PAD AND SPIRAL CABLERS±23
WhereEverybodyKnowsYourName

6. COVER STEERING WHEEL PAD WITH CARDBOARDBOX OR TIRES
Covering Method Using Cardboard Box:
Cover the steering wheel pad with the cardboard box and
weigh the cardboard box down in four places with a at least
196 N (20 kgf, 44 lbf).
Size of cardboard box:
Must exceed the following dimensions±
x = 460 mm (18.11 in.) When dimension y of the cardboard box exceeds the
diameter of the disc wheel with tire the steering wheel
pad is tied to±
x = 460 mm (18.11 in.) + width of tire
y = 650 mm (25.59 in.)
NOTICE: If a cardboard box smaller than the size speci-
fied is used, the cardboard box will be broken by the
shock of the airbag deployment.
Covering Method Using Tires:
Place at least 3 tires without disc wheel on top of the disc
wheel with tire to which the steering wheel pad is tied.
Tire size: Must exceed the following dimensions± Width 185 mm (7.28 in.)
Inner diam 360 mm (14.17 in.)
CAUTION: Do not use tires with disc wheels.
NOTICE: The tires by marked by the airbag deployment,
so use redundant tires.
7. AIRBAG DEPLOYMENT
(a) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative (±) terminal.
(b) Confirm that no±one is within 10 m (33 ft) of the disc wheel the steering wheel pad is tied to.
(c) Press the SST activation switch and deploy the airbag. HINT: The airbag deploys simultaneously as the LED of the
SST activation switch lights up.
RS±26±
SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL PAD AND SPIRAL CABLE
WhereEverybodyKnowsYourName

8. DISPOSAL OF STEERING WHEEL PAD (WITH AIRBAG)CAUTION:
w The steering wheel pad is battery hot when the airbag is
deployed, so leave it alone for at least 30 minutes after
deployment.
w Use gloves and safety glasses when handling a steering
wheel pad with deployed airbag.
w Do not apply water, etc. to a steering wheel pad with
deployed airbag.
w Always wash your hands with water after completing the
operation.
(a) Remove the steering wheel pad from the disc wheel.
(b) Place the steering wheel pad in a vinyl bag, tie the end tightly
and dispose of it the same way as other general parts.
CONFIRM FUNCTIONING OF SST
RS014±02
When deploying the airbag, always use the specified SST:
SRS AIRBAG DEPLOYMENT TOOL.
SST 09082±00700
1. CONNECT SST TO BATTERY Connect the red clip of the SST to the battery positive (+) ter-
minal and the black clip to the battery negative (±) terminal.
HINT: Do not connect the yellow connector which connects
with the supplemental restraint system.
2. CONFIRM FUNCTIONING OF SST Press the SST activation switch, and confirm the LED of the
SST activation switch lights up.
CAUTION: If the LED lights up when the activation switch
is not being pressed, SST malfunction is probable, so
definitely do not use the SST.
±
SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL PAD AND SPIRAL CABLERS±27
WhereEverybodyKnowsYourName

(b) Move the SST to at least 10 m (33 ft) from the front of thevehicle.
(c) Close all the doors and windows of the vehicle. NOTICE: Take care not change the SST wire harness.
(d) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative (±) terminal.
5. DEPLOY AIRBAG
(a) Confirm that no±one is inside the vehicle or within 10 m (33ft) of the vehicle.
(b) Press the SST activation switch and deploy the airbag. HINT: The airbag deploys simultaneously as the LED of the
SST activation switch lights up.
6. DISPOSAL OF FRONT PASSENGER AIRBAG ASSEMBLY
NOTICE:
w The front passenger airbag assembly is very out not
when the airbag is deployed, so leave it alone for at least
30 minutes after deployment.
w Use gloves and safety glasses when handling a front
passenger airbag assembly with deployed airbag.
w Do not apply water, etc., to a front passenger airbag
assembly with deployed airbag.
w Always wash your hands with water after completing the
operation.
When scrapping a vehicle, deploy the airbag and scrap the
vehicle with the front passenger airbag assembly still
installed.
RS±36
±
SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY
WhereEverybodyKnowsYourName

TROUBLESHOOTING
 HOW TO PROCEED WITH 
 TROUBLESHOOTING RS±54 CUSTOMER PROBLEM ANALYSIS CHECK SHEET RS±58 DIAGNOSIS INSPECTION RS±59 SYMPTION SIMULATION RS±65 DIAGNOSTIC TROUBLE CODE MATRIX CHART RS±67 PROBLEM SYMPTOM CHART RS±67 CIRCUIT INSPECTION RS±68 DTC (Normal) RS±68 DTC 11 RS±70 DTC 12 RS±78 DTC 13 RS±85 DTC 14 RS±92 DTC 15 RS±97 DTC 22 RS±102 DTC 31 RS±108 DTC 53 RS±110 DTC 54 RS±115 SRS Warning Light System (Always Lit Up, when ignition switch is Lock position) RS±119 Tc Terminal Circuit RS±121
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±53
WhereEverybodyKnowsYourName

HOW TO PROCEED WITH TROUBLESHOOTING
Malfunction symptoms of the supplemental restraint system are difficult to confirm, so the diagnostic
trouble codes become the most important source of information when troubleshoot\
ing. Perform trouble-
shooting of the supplemental restraint system in accordance with the fol\
lowing procedure:
HINT: Do not disconnect the battery negative (±) terminal cable until st\
ep , Diagnostic Trouble Code
Check and Recording, has been completed.

CUSTOMER PROBLEM ANALYSIS
Using the CUSTOMER PROBLEM ANALYSIS CHECK SHEET (See page RS±58) for reference, ask the
customer in as much detail as possible about the problem.
WARNING LIGHT CHECK
Check the SRS warning light. If the light remains on, a malfunction is stored in the center airbag sensor,
assembly, so proceed to step . If the SRS warning light is not on, a malfunction has occurred in the SRS
warning light circuit, so perform troubleshooting for 22.
HINT: 22 is recorded when a malfunction occurs in the SRS warning light syst\
em.
If an open malfunction occurs in the SRS warning light system, the SRS w\
arning light does not light up,
so that until the malfunction is repaired, the diagnostic trouble codes (\
including 22) cannot be confirmed.
 DIAGNOSTIC TROUBLE CODE CHECK AND RECORDING
Check the di agnostic trouble codes and make a note of any malfunction codes which ar\
e output. If a normal
code is output, an abnormality in the power source circuit may have occurred\
, so perform troubleshooting
for source voltage in step .
If 22 is output, skip steps  and  and proceed to step .
 MALFUNCTION CODE CLEARANCE
Clear the malfunction code.
HINT: The malfunction code output in step  indicates that a malfunction has occurred in the circuit desig-
nated by the malfunction code, but does not indicate whether the malfunction \
is still occurring or whether
it was in the past.
Accordingly, it is necessary to find out the present condition of the malfunction oc\
currence by clearing the
malfunction code and performing the diagnostic code check again. If this\
operation is neglected and trou-
bleshooting is performed using only the malfunction code confirmed in step , isolating the problem com-
ponent becomes difficult and invites mistaken diagnosis.
 DIAGNOSTIC TROUBLE CODE CHECK AND RECORDING  SYMPTOM SIMULATION
After repeating ignition switch ON±OFF operation (ON: wait 20 secs, OFF: \
wait 20 secs.) 5 times, check
the diagnostic trouble codes. If any code is output, the malfunction is sti\
ll occurring, so proceed to step .
Bearing in mind that a malfunction code was registered in step , provided that the normal code is present-
ly output, use the methods described in step  to simulate the malfunction.
RS±54
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTING
WhereEverybodyKnowsYourName

10 MALFUNCTION CODE CLEARANCEWhen all the malfunction codes found in steps  and  have been repaired, clear the malfunction codes.
11 DIAGNOSTIC TROUBLE CODE CHECK
After repeating ignition switch ON±OFF operation (ON: wait 20 secs, OFF: \
wait 20 secs.) 5 times, check
the diagnostic trouble codes. If a code is displayed, return to step  and troubleshoot the displayed mal-
function code.
NOTICE: When connecting the battery after clearing the malfunction code, always\
do it with the igni-
tion switch in LOCK position. When the battery has been reconnected, turn the ignition switch to
ACC or ON position after at least 20 seconds have elapsed.
If the battery is reconnected with the ignition switch in ACC or ON posi\
tion, or the ignition switch
is turned ACC or ON within 20 seconds of connecting the battery, it is possible that the diagnosis
system will not operate normally.
12 CONFIRMATION TEST Check the warning light again and confirm that all the malfunctions have been\
repaired. If the warning light
indicates an abnormality, repeat the operation again from step .
RS±56
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTING
WhereEverybodyKnowsYourName

SRS WARNING LIGHT CHECK
DIAGNOSIS INSPECTION
(a) Turn the ignition switch to ACC or ON and check that the SRSwarning light lights up.
(b) Check that the SRS warning light goes out after approx. 6
seconds.
HINT:
wWhen the ignition switch is at ACC or ON and the SRS
warning light remains on, the TROUBLESHOOTING
has detected a malfunction code.
w If, after approx. 6 seconds have elapsed, the SRS
warning light sometimes lights up or the SRS warning
light lights up even when the ignition switch is OFF, a
short in the SRS warning light circuit can be considered
likely. Proceed to SRS warning light system (always lit
up when ignition switch LOCK position) on page
RS±119 .
DIAGNOSTIC TROUBLE CODE CHECK
Using diagnosis check wire:
1. OUTPUT DIAGNOSTIC TROUBLE CODE
(a) Turn the ignition switch to ACC or ON position and wait approx. 20 seconds.
(b) Using SST, connect terminals Tc and E of the DLC2. SST 09843±18020
NOTICE: Never make a mistake with the terminal connec-
tion position as this will cause a malfunction.
±
SUPPLEMENTAL RESTRAINT SYSTEM TROUBLESHOOTINGRS±59
WhereEverybodyKnowsYourName