light LEXUS SC400 1991 Service Repair Manual

146
ABS (ANTI±LOCK BRAKE SYSTEM)
THIS SYSTEM CONTROLS THE RESPECTIVE BRAKE FLUID PRESSURES ACTING ON THE DISC\
BRAKE CYLINDERS OF THE RIGHT
FRONT WHEEL, LEFT FRONT WHEEL AND REAR WHEELS WHEN THE BRAKES ARE APPLIED IN \
A PANIC STOP SO THAT THE
WHEELS DO NOT LOCK. THIS RESULTS IN IMPROVED DIRECTIONAL STABILITY AND STEERABILITY DURING PANIC BRAKING.
1. INPUT SIGNALS
(1) SPEED SENSOR SIGNALTHE SPEED OF THE WHEELS IS DETECTED AND INPUT TO TERMINALS FL+, FR+, RL+ AND RR+ OF THE ABS ECU.
(2) STOP LIGHT SW SIGNAL A SIGNAL IS INPUT TO TERMINAL STP OF THE ABS ECU WHEN THE BRAKE PEDAL IS OPERATED.
(3) PARKING BRAKE SW SIGNAL A SIGNAL IS INPUT TO TERMINAL PKB OF THE ABS ECU WHEN THE PARKING BRAKE IS OPERATED.
2. SYSTEM OPERATION
DURING SUDDEN BRAKING, THE ABS ECU WHICH HAS SIGNALS INPUT FROM EACH SENSOR CONTROLS THE CURRENT FLOWING
TO THE SOLENOID INSIDE THE ACTUATOR AND LETS THE HYDRAULIC PRESSURE ACTING ON EACH WHEEL CYLINDER ESCAPE \
TO
THE RESERVOIR.
THE PUMP INSIDE THE ACTUATOR IS ALSO OPERATING AT THIS TIME AND IT RETURNS THE BRAKE FLUID FROM THE RESERVOIR
TO THE MASTER CYLINDER, THUS PREVENTING LOCKING OF THE VEHICLE WHEELS.
IF THE ECU JUDGES THAT THE HYDRAULIC PRESSURE ACTING ON THE WHEEL CYLINDER IS INSUFFICIENT, THE CURRENT
ACTING ON SOLENOID IS CONTROLLED AND THE HYDRAULIC PRESSURE IS INCREASED.
HOLDING OF THE HYDRAULIC PRESSURE IS ALSO CONTROLLED BY THE COMPUTER, BY THE SAME METHOD AS ABOVE. BY
REPEATED PRESSURE REDUCTION, HOLDING AND INCREASE ARE REPEATED TO MAINTAIN VEHICLE STABILITY AND TO IMPROVE
STEERABILITY DURING SUDDEN BRAKING.
A 4(B), A 33(A) ABS ACTUATOR
(A) 3, (A) 4±GROUND : ALWAYS APPROX. 12 VOLTS
(A) 1±GROUND : ALWAYS CONTINUITY
(B) 4, (B) 5, (B) 6±GROUND : APPROX. 1.15
(IGNITION SW OFF)
(B) 2±GROUND :APPROX. 5
(IGNITION SW OFF)
A 7, A 8, A30, A31 ABS SPEED SENSOR FRONT LH, RH, REAR LH, RH
1±2 : APPROX. 1.0KW (20 °C, 68°F)
A22(A), A23(B) ABS ECU
(B) 11±GROUND : APPROX. 12 VOLTS WITH IGNITION SW ON
(B) 2, (B) 13±GROUND : ALWAYS CONTINUITY
(B) 22±GROUND : ALWAYS APPROX. 12 VOLTS
(B) 1, (A) 6, (A) 12±GROUND : APPROX. 12 VOLTS WITH IGNITION SW ON
(B) 16±GROUND : CONTINUITY WITH PARKING BRAKE LEVER PULLED UP
(B) 7±GROUND : APPROX. 12 VOLTS WITH STOP LIGHT SW ON
P 3 PARKING BRAKE SW
1±GROUND : CLOSED WITH PARKING BRAKE LEVER PULLED UP
S12 STOP LIGHT SW
1±2 : CLOSED WITH BRAKE PEDAL DEPRESSED
SYSTEM OUTLINE
SERVICE HINTS
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136
ABS AND TRACTION CONTROL
I16E9
I14
I25 I25
I4
E13 I7
1E
12 1I 10 2 1I 8
14 8 17 4
IO1
8
IK2
9 3E
3
A1
B
15 B 5B1
B
22 GND1
B
2 GND2
B
13 GND3
B
6 LBL
B
17 PKB C
7 ABSO
C
12 BRP
C
8 BRC
C
7 THFA
C
11 BRFA
C
15 FRO
C
6 FL O
C
10 P
C
5 N
B
20
D/G B
10
STP B
21
BATT A
24
IG
3A
4
3D13
IK25 IO1
1IE2 7
1 2
I7 1H1
1E20
FROM POWER SOURCE SYSTEM
(
SEE PAGE 56 )
2 1 2 1
2 1 1
EA
IJ IG1
19 IG1 20IK2
18
IE2
12 IE1
1 IO1
9
P±B
Y
W
G±W
G±W
R
B±R
B±R R
G±W
Y
LG±R W
L V±W
L±Y W
G±W B±R
R±B
R±B
L
GR LG
LG±B P±L
P±G
V±R
B±Y
W±B
W±B
W±B
R±W
R±W
R±W
R±W
B
R±W
R±W
R±WR±B
B
W±B W±B W±B
V±W
L±Y
L
P±B
R±W R±W
B WW
R±W
10A
GAUGE
15A
STOP10A
DOME15A
ECU±IG
WTRC
ABS TC
G±W
COMBINATION METER STOP LIGHT
SW
TDCL
ABS AND TRACTION ECU
B
B
PARKING
BRAKE SW
BRAKE FLUID
LEVEL SW
DIODE
(FOR BRAKE FLUID LEVEL )
DIODE
( FOR P ARK I NG
BRAKE ) (
CANADA )
(
USA )
A24
,A2 5
,A26
C13
,
C14
T6 S12
P3
B1 D1
D2
B
A
B B±R
R
G± W
LG±R W
L±Y
B±Y
V±R
P±G P±L
LG±B LG
GR L
R±B
R±W
IK 1
10
3H
12
P±B
TRAC OFF TRAC ANTI
LOCK
A
B 2
1
P±B
P±B
P±B
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139
(FOR ABS)
THIS SYSTEM CONTROLS THE RESPECTIVE BRAKE FLUID PRESSURES ACTING ON THE DISC\
BRAKE CYLINDERS OF THE RIGHT
FRONT WHEEL, LEFT FRONT WHEEL AND REAR WHEELS WHEN THE BRAKES ARE APPLIED IN \
A PANIC STOP SO THAT THE
WHEELS DO NOT LOCK. THIS RESULTS IN IMPROVED DIRECTIONALLY STABILITY AND STEERABILITY DURING PANIC BRAKING.
1. INPUT SIGNALS
(1) SPEED SENSOR SIGNALTHE SPEED OF THE WHEELS IS DETECTED AND INPUT TO TERMINALS FL+, FR+, RL+ AND RR+ OF THE ABS AND TRACTION
ECU.
(2) STOP LIGHT SW SIGNAL A SIGNAL IS INPUT TO TERMINAL STP OF THE ABS AND TRACTION ECU WHEN THE BRAKE PEDAL IS OPERATED.
(3) PARKING BRAKE SW SIGNAL A SIGNAL IS INPUT TO TERMINAL PKB OF THE ABS AND TRACTION ECU WHEN THE PARKING BRAKE IS OPERATED.
2. SYSTEM OPERATION
DURING SUDDEN BRAKING, THE ABS AND TRACTION ECU WHICH HAS SIGNALS INPUT FROM E\
ACH SENSOR CONTROLS THE
CURRENT FLOWING TO THE SOLENOID INSIDE THE ACTUATOR AND LETS THE HYDRAULIC PRESSURE ACTING ON EACH WHEEL
CYLINDER ESCAPE TO THE RESERVOIR. THE PUMP INSIDE THE ACTUATOR IS ALSO OPERATING AT THIS TIME AND IT RETURNS
THE BRAKE FLUID FROM THE RESERVOIR TO THE MASTER CYLINDER, THUS PREVENTING LOCKING OF THE VEHICLE WHEELS.
IF THE ECU JUDGES THAT THE HYDRAULIC PRESSURE ACTING ON THE WHEEL CYLINDER IS INSUFFICIENT, THE CURRENT
ACTING ON SOLENOID IS CONTROLLED AND THE HYDRAULIC PRESSURE IS INCREASED, HOLD\
ING OF THE HYDRAULIC
PRESSURE IS ALSO CONTROLLED BY THE COMPUTER, BY THE SAME METHOD AS ABOVE. BY REP\
EATED PRESSURE REDUCTION,
HOLDING AND INCREASE ARE REPEATED TO MAINTAIN VEHICLE STABILITY AND TO IMPROVE STEERABILITY DURING SUDDEN
BRAKING.
(FOR TRACTION CONTROL)
THE TRACTION CONTROL SYSTEM IS A SYSTEM WHEREBY THE ªABS AND TRACTION ECUº AND ªTRACTION ECUº\
CONTROLS THE
ENGINE TORQUE AND THE HYDRAULIC PRESSURE OF THE WHEEL CYLINDER OF THE DRIVING WHEELS IN ORDER TO CONTROL
SPINNING OF THE DRIVING WHEELS WHEN STARTING OFF AND ACCELERATING, AND PROVIDE THE MOST APPROPRIATE DRIVING
FORCE IN RESPONSE TO THE ROAD CONDITIONS FOR VEHICLE STABILITY.
TRACTION CONTROL OPERATION
VEHICLE SPEED SIGNALS FROM THE SPEED SENSOR INSTALLED ON EACH WHEEL ARE INPUT TO THE ABS AND TRACTION ECU.
WHEN THE ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING ON A SLIPPERY ROAD AND THE DRIVING WHEEL (REAR WHEEL)
SLIPS, IF THE ROTATION OF THE REAR WHEEL EXCEEDS THE ROTATION OF THE FRONT WHEELS FOR A SPECIFIED PERIOD, THE
ECU JUDGES THAT THE REAR WHEEL IS SLIPPING.
WHEN THIS OCCURS, CURRENT FLOWS FROM TRACTION ECU TO SUB THROTTLE ACTUATOR TO CLOSE THE SUB THROTTLE
VALVE. THE THROTTLE VALVE OPENING ANGLE SIGNAL IS OUTPUT FROM TERMINAL VTA OF SUB THROTTLE POSITION SENSOR
TO TERMINAL VTA2 OF ENGINE AND ECT ECU TO KEEP THE ENGINE RPM AT THE MOST SUITABLE LEVEL FOR THE DRIVING
CONDITIONS AND REDUCE SLIP OF THE DRIVING WHEEL. AT THE SAME TIME, OPERATION OF THE ABS AND TRACTION ECU
CAUSE THE TRACTION BRAKE ACTUATORS (ACC CUT, M/C CUT, RESERVOIR CUT SOLENOID) TO TURN ON TO SWITCH THE
HYDRAULIC CIRCUIT TO ªTRACTIONº MODE.
IN THIS CASE, SIGNALS ARE INPUT FROM TERMINAL SRR OF ABS AND TRACTION ECU TO TERMINAL (B)6 OF ABS ACTUATOR, AND
FROM TERMINAL SRL OF ABS AND TRACTION ECU TO TERMINAL (B)1 OF ABS ACTUATOR, CONTROLLING THE REAR WHEEL
SOLENOID IN THE ABS ACTUATOR AND INCREASING THE HYDRAULIC PRESSURE OF THE WHEEL CYLINDER IN ORDER \
TO
PREVENT SLIP.
TO MAINTAIN THE HYDRAULIC PRESSURE OF THE REAR WHEELS, THE REAR WHEEL SOLENOID I\
NSIDE THE ABS ACTUATOR IS
PUT IN ªHOLDº MODE AND KEEPS THE HYDRAULIC PRESSURE TO THE BRAKE CYLINDER CONSTANT.
WHEN THE BRAKE CYLINDER HYDRAULIC PRESSURE IS REDUCED, THE PRESSURE REDU\
CTION MODE REDUCES AND CONTROLS
THE HYDRAULIC PRESSURE.
SYSTEM OUTLINE
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140
ABS AND TRACTION CONTROL
A24(A), A25(B), A26(C) ABS AND TRACTION ECU
(B) 21±GROUND : ALWAYS APPROX. 12 VOLTS
(B) 11±GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
(B) 10±GROUND : CONTINUITY WITH STOP LIGHT SW ON
(B) 2, (B) 13, (B) 22±GROUND : ALWAYS CONTINUITY
(B) 17±GROUND : CONTINUITY WITH PARKING BRAKE LEVER PULLED UP (PARKING BRAKE SW ON)
A 4(B), A 5(C), A 6(A) ABS ACTUATOR
(A) 1, (A) 2±GROUND : APPROX. APPROX. 12 VOLTS
(C) 1±GROUND : ALWAYS CONTINUITY
(B) 1, (B) 5, (B) 4, (B) 6±GROUND : APPROX. 1.15 (IGNITION SW OFF)
(B) 2±GROUND : APPROX. 5 (IGNITION SW OFF)
T3(A), T 4(B) TRACTION BRAKE ACTUATOR
(B) 2± (B) 4 : OPEN ABOVE APPROX. 134.5KG/CM2
(13189 KPA, 1910PSI)
CLOSED BELOW APPROX. 95KG/CM2 (9316 KPA, 1349PSI)
(A) 3± (A) 6 : APPROX. 2
(A) 2± (A) 5 : APPROX. 2
(A) 1± (A) 4 : APPROX. 2
S12 STOP LIGHT SW
2±1 : CLOSED WITH BRAKE PEDAL DEPRESSED
A 7, A 8, A30, A31 ABS SPEED SENSOR FRONT LH, RH, REAR LH, RH
1±2 : APPROX. 1.0(20 °C, 68°F)
T13(B), T14(A) TRACTION ECU
(A) 2±GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
(A) 15±GROUND : ALWAYS APPROX. 12 VOLTS
(A) 20, (A)14±GROUND : ALWAYS CONTINUITY
(A) 1±GROUND : CONTINUITY WITH PARKING BRAKE LEVER PULLED UP
(B) 2±GROUND : APPROX. 12 VOLTS WITH STOP LIGHT SW ON
(B) 13±GROUND : CONTINUITY WITH TRACTION CUT SW PUSHED ON
(B) 8±GROUND : ALWAYS APPROX. 12 VOLTS
P 3 PARKING BRAKE SW
1±GROUND : CLOSED WITH PARKING BRAKE LEVER PULLED UP
S 8 SUB THROTTLE ACTUATOR
2±1, 2±3 : APPROX. 0.9
5±4, 5±6 : APPROX. 0.9
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A 4B26C 326S 927
A 5C26C13B28S1229
A 6A26C14A28T 227
A 726D 128T 3A27
A 826D 228T 4B27
A1026E 226T 527
A24A28E 326T 629
A25B28E 9A28T1229
A26C28E10B28T13B29
A3030F 926T14A29
A3130P 329
B 126S 827
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
219ENGINE COMPARTMENT LEFT624ENGINE COMPARTMENT LEFT
SERVICE HINTS
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101
BACK±UP LIGHT
1H
12
IJ110
IK111
BU18
B15
B15BM
YY R±B R±B R±B R±B
W±B
R±B
W±B
W±B
44
55
10A
GAUGE
R±B
W±B
BACK±UP
LIGHT SW
BACK±UP LIGHT
[REAR COMB. LIGHT]
LH RH
R10 R11
FROM POWER SOURCE SYSTEM
(
SEE PAGE 56 )
4
9 R10, R11
GRAY B6 , N1
BA
X4
5
A
N1
12 B
B6 GRAY B
AAB 92 41
(A/T )
( M/T )
N 1 BACK±UP LIGHT SW
4±9 : CLOSED WITH SHIFT LEVER IN R POSITION
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
B 6B26R1031
N 1A27R1131
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1H20COWL WIRE
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
IJ136ENGINE WIRE AND COWL WIRE (RIGHT KICK PANEL)
IK136ENGINE WIRE AND INSTRUMENT PANEL WIRE (RIGHT KICK PANEL)
BU140FLOOR WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
BM40BACK PANEL CENTER
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
B1540FLOOR MAIN WIRE
SERVICE HINTS
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169
CIGARETTE LIGHTER
1E
2
3A5
3F5
3F8
1E18
3A 1
1J1
IF
FROM POWER SOUR CE SYSTEM
(
SEE PAGE 56 )
15A
CIG
CIGARETTE
LIGHTER C11
L±R L±R
W±B W±B
W±B
4 2
C11 CIGARETTE LIGHTER
2±GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ACC OR ON POSITION
4±GROUND : ALWAYS CONTINUITY
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
C1128
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1E20INSTRUMENT PANEL WIRE
1J20COWL WIRE
3A23INSTRUMENT PANEL WIRE3F23INSTRUMENT PANEL WIRE
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
IF36LEFT KICK PANEL
2
4
C11
BLUE
SERVICE HINTS
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219
1E
2
IK1
6
I22
IHC
10
C
13 C 14 C 19 C20 C 16 C17 C18 C 6
412 97812
3A
5
3C
5
3F
6
L±R
L±R
V±R
RRR
V
V±W
B
R±Y W L±R
L±R
TRIP SW AND THEFT DETERRENT INDICATOR LIGHT 15A
CIG
TRIP METER
CIRCUIT
CLOCK SPEED
FROM POWER SOURCE SYSTEM
(
SEE PAGE 56 )
ENGINE OIL LEVEL
WARNING SW T15
C12 ,
3,C14
E6 COMBINATION METER
A
BC
OIL TEMP. OIL LEVEL
E20
W±B
ED C
15
A
1
B 2 AI39
SHORT CONNECTOR
,23
A
2 TO DOOR LOCK
CONTROL RELAY
L±R
W±B
BR
V±R
BR
BR
E2ACC
R
P
21
BR
BR
S22 BP
P
R
C1
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220
COMBINATION METER*1 : W/ TRACTION CONTROL
* 2 : W/O TRACTION CONTROL
2
1
3D
4 3A
6 1E
11
1B5
IK1
12 IK1 11 IK1 13 IK114
IK2
10
OPEN DOOR
RE AR LIGHT
BRAKE
ECT POWER P
R
N
D
C
11 A
17
C
12 A 1A2A 3A4
A
12 B 8
1 2
2 1
EA
10A
DOME
G±O
W±B
W±B
RR
R
G±O
B
GR
R±B
L
G±W
G±W L
R±B
GR
V±R
R±W
V±R
R±W
B
W±B R±W FROM
NEUTRAL START SW
(
A/T )
CLUTCH S TART SW (
M/T )
FROM A/T INDICATOR SW
FROM POWER SOURCE SYSTEM
(
SEE PAGE 56 )
DIODE
(
FOR PARKING
BRAKE )
PARKING
BRAKE SW
COMBINATION METER
P3 D2
C12
,C13 , C1 4
ABC
2
B
4
G±O
FROM ECT PATTERN
SELECT SW
COOLANT LEVEL
TO INTEGRATION
RELAY
BU1
9 B
11
TO LIGHT FAILURE
SENSOR V±G V±G
V±R IE1
1
IG1 20
A
13
R±WI7
I4
2 1
B
DIODE
(
FOR B RAK E
FLUID LEVEL SW )
D1
IG1
19
3E
2
3C
2
R±W
1BRAKE FLUID
LEVEL SW B1 (*2 ) B
IK2
23
R±W R±W
R±W R±W
( CANADA )
(
USA )
R±W
R±W
( USA )
B
(CA NADA )
( *1 )
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222
COMBINATION METER
O/D OFF
CRUISE CONTROL
3A
10 3A 9
3C
1
IG1
5 1I
3
A
5
G±O
G±O
G±O
C
5C 4C3C2
413
A
20 A 18
3C
43B 4
3D
63D 53D5
3F
4
3E
1
IG1
15
TO ENGINE AND
ECT ECU (
OD2 )
TO CRUISE
CONTROL
ECU
(
PI )
TO TDCL
( A/D )
TO O/D MAIN SW TO TDCL (
ECT )
RHEOSTAT
2 87
G± O
G±O
G±O
FROM POWER SOURCE SYSTEM(
SEE PAGE 56 )
7. 5A
PANEL (CANADA )
( CANADA )
(
USA )
I16
INTEGRATION
RELAY
COMBINATION METER C12 , C 1 3 , C1 4 ABC
Y±B
BR
Y±V L±B
L
G±O
Y±B
Y±B
Y±B
W±B
W±B 12
GR±R
GR±R
GR±R
GR±R WASHER
B
9
IE 1
10 IG1
18
1
EB
W1
WASHER LEVEL SW P±L
P±L
P±L
W±B
3H 1
G±O
TO A/T INDICATOR LIGHT
( FOR SHIFT LEVER )
ILLUMINATION I8
L
L
TO A/C AND AUDIO
ILLUMINATION
A
2 R9
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26
ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
A 1 A/C Ambient Temp. Sensor E 1 ECT Solenoid
A 2 A/C Lock Sensor and A/C Magnetic Clutch E 2 EFI Water Temp. Sensor
A 3 A/C High Pressure SW E 3 EGR Gas Temp. Sensor (for USA Spec.)
A 4 ABS Actuator E 5 Engine Hood Courtesy SW
A 5 ABS Actuator (w/ Traction Control) E 6 Engine Oil Level Warning SW
A 6 ABS Actuator (w/ Traction Control)
A 7 ABS Speed Sensor Front LH F 1 Front Airbag Sensor LH
A 8 ABS Speed Sensor Front RH F 2 Front Airbag Sensor RH
A 9 Air Flow Meter F 3 Front Clearance Light LH
A 10 Alternator F 4 Front Clearance Light RH
A 11 Alternator F 5Front Side Marker Light LH
A 33 ABS Actuator (w/o Traction Control) F 6 Front Side Marker Light RH F 7 Front Turn Signal Light LH
B 1 Brake Fluid Level SW F 8 Front Turn Signal Light RH
B 6 Back±Up Light SW (for M/T) F 9 Fuse Block
C 3 Check Connector H 1 Headlight Hi LH
C 6 Cornering Light LH H 2 Headlight Hi RH
C 7 Cornering Light RH H 3 Headlight Lo LH
C 8 Cruise Control Actuator H 4 Headlight Lo RH H 5 Horn LH
D 13 Distributor H 6 Horn RH
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