torque LEXUS SC400 1991 Service Repair Manual

FAIL±SAFE CHART
If any of the following codes is recorded, the ECU enters fail±
safe mode.
Code No.Fail±Safe OperationFail±Safe Deactivation Conditions
14Fuel cut1 IGF1 detected in consecutive 8 ignitions.
15Fuel cut1 IGF2 detected in consecutive 8 ignitions.
16Torque control prohibited.Returned to normal condition.
22THW is fixed at 805C (176 5F).Returned to normal condition.
24THA is fixed at 20 5C (68 5F).Returned to normal condition.
31
Ignition timing controlled between 10 5 ~ 30 5
BTDC,
Injection time controlled between 3 msec. ~ 30 m
sec., in relation to:
w Engine rpm
w Throttle angle
w ISC step value
KS input 15 times/sec. or more.
35Atmospheric pressure is fixed at 760 mmHg.Returned to normal condition.
The following 1 or 2 must be repeated at least 2
times consecutively.
41VTA1 is fixed at 051 When IDL is ON41VTA1 is fixed at 051 When IDL is ON
0.25 V
VTA1
0.95 V
2 When IDL is OFF2 When IDL is OFF
0.25 V
VTA1
4.9 V
The following 1 or 2 must be repeated at least 2
times consecutively.
47Value of VTA1 is used1 When IDL2 is ON47Value of VTA1 is used.1 When IDL2 is ON
0.25 V
VTA2
0.95 V
2 When IDL2 is OFF2 When IDL2 is OFF
0.25 V
VTA2
4.9 V
52Max. timeing retardation.IG switch OFF.
53Max. timeing retardation.Returned to normal condition.
55Max. timeing retardation.IG switch OFF.
Back±Up Function
If there is trouble with the program in the ECU and the ignition signals\
(IGT) are not output, the ECU controls
fuel injection and ignition timing at predetermined levels as a back±up f\
unction to make it possible to continue
to operate the vehicle.
Furthermore, the injection duration is calculated from the satrting sign\
al (STA) and the throttle position signal
(IDL). Also, the ignition timing is fixed at the initial ignition timing, 5 5 BTDC, without relation to the engine speed.
HINT: If the engine is controlled by the back±up function, the CHECK ENGIN\
E light lights up to warn the driver
of the malfunction but the diagnostic code is not output. TR±22
±
ENGINE TROUBLESHOOTING Fail±Safe Chart
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FAIL±SAFE CHART
If any of the following codes is recorded, the ECU enters fail±safe mod\
e.
Code No.Fail±Safe OperationFail±Safe Deactivation Conditions
14Fuel cut1 IGF detected in consecutive 3 ignitions.
16Torque control prohibited.Returned to normal condition.
22THW is fixed at 805C (176 5F).Returned to normal condition.
24THA is fixed at 20 5C (68 5F).Returned to normal condition.
31 Ignition timing fixed at 10 5 BTDC.
 Injection time fixed
Starting 9 m sec.KS input 15 times/sec. or more.
IDL ON 3.6 m sec.
IDL OFF 6.7 m sec.
35Atmospheric pressure is fixed at 101.3 kPa
(760 mmHg 29 92 in Hg)
Returned to normal condition.
(760 mmHg, 29.92 in.Hg).
41VTA1 is fixed at 05.The following must each be repeated at least 241VTA1 is fixed at 0 5.The following must each be re eated at least 2
time consecutively.time consecutively.
(w/o TRAC)(w/o TRAC)
 0.1 V ? VTA ? 0.95 V 0.1 V ? VTA ? 0.95 V
 IDL : ON
( / TRAC)(w/ TRAC)
025V?VTA?095V  0.25 V ? VTA ? 0.95 V
 IDL:ON  IDL : ON
52Max. timing retardation.IG switch OFF.
53Max. timing retardation.Returned to normal condition.
55Max. timing retardation.IG switch OFF.
Back±Up Function
If there is trouble with the program in the ECU and the ignition signals\
(IGT) are not output, the ECU controls
fuel injection and ignition timing at predetermined levels as a back±up f\
unction to make it possible to continue
to operate the vehicle.
Furthermore, the injection duration is calculated from the starting sign\
al (STA) and the throttle position signal
(IDL). Also, the ignition timing is fixed at the initial ignition timing, 10 5 BTDC, without relation to the engine speed.
HINT: If the engine is controlled by the back±up function, the ºCHECKº\
engine warning light lights up to warn
the driver of the malfunction but the diagnostic code is not output. TR±26
±
ENGINE TROUBLESHOOTING Fail±Safe Chart
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Are there any other codes (besides
Code 16) being output?
Replace engine (& ECT) ECU.
Go to relevant diag. code
chart.
Diag. Code 16ECT Control Signal Malfunction
CIRCUIT DESCRIPTION
The signal from the ECT CPU retards the ignition timing of the engine durin\
g ECT gear shifting, thus momentarily
reducing torque output of the engine for smooth clutch operation inside the transmission and reduced shift
shock.
If the ECU records the diagnostic code º16º in memory, it prohibits the torque control of the ECT which performs
smooth gear shifting.
DTC No.DTC Detecting ConditionTrouble Area
16Fault in communications between the engine CPU and
ECT CPU in the ECU.
ECU
If the ECU records the diagnostic trouble code º16º in memory, it prohibits the torque control of the ECT which
performs smooth gear shifting.
DIAGNOSTIC CHARTDIAGNOSTIC CHART
TR±58±
ENGINE TROUBLESHOOTING Circuit Inspection
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Diag. Code 16ECT Control Signal Malfunction
CIRCUIT DESCRIPTION
The signal from the ECT CPU retards the ignition timeing of the engine duri\
ng ECT gear shifting, thus mo-
mentarily reducing torque output of the engine for smooth clutch operati\
on inside the transmission and re-
duced shift shock.
Code No.Diagnostic Code Detecting ConditionTrouble Area
16Fault in communications between the engine
CPU and ECT CPU in the ECU.
ECU
If the ECU records the diagnostic code ª16º in memory, it prohibits the torque control of the ECT which per-
forms smooth gear shifting.
DIAGNOSTIC CHARTDIAGNOSTIC CHART
Are there any other codes (besides Code 16)
being output?
Replace engine & ECT ECU. Go to relevant diag. code chart.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±61
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REAR SUSPENSION NOISEPage 1 of 2
PREVIOUS PART
NUMBER
48341-24040
48341-24070
Center Support Nut
Projection
New
Rear Spring Bumper
Previous
Rear Spring Bumper
SUSPENSION
SU95±005
OCTOBER 20, 1995
SC 300/400
The rear spring bumper has been changed in production on 1995 SC 300/400 in\
an effort to reduce
clunking/rattling noises.
SERVICE HINT: A similar clunking/rattling type noise can be generated by an
improperly torqued center support nut (27 N m, 280 kgf.cm,
20 ft.lbs).
PRODUCTION EFFECTIVE
:
Starting VINs: JT8UZ30C*S0047966 JT8JZ31C*S0030524
PART NUMBER INFORMATION
: NEW PART NUMBER PART NAME QTY
48341-24071 Bumper, Rear Spring 2
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SUSPENSION BALL JOINT INSPECTION ± PG012-02 October 11, 2002
Page 2 of 5
MODELLOCATION
LOWER BALL JOINT OR SUSPENSION
BALL JOINTUPPER BALL JOINT
MODELLOCATIONINSP.
METHODMAX. PLAYTURNING TORQUEINSP.
METHODMAX. PLAYTURNING TORQUE
LS 400
(UCF10)
Front1±(A)0.016 in.
(0.4) mm4 in. lbf
(0.5 N m)
or Less
(UCF10)
1990±1994
Rear3No Play Felt31 in. lbf
(3.5 N m)
or Less
LS 400
(UCF20)
Front1±(A)0.016 in.
(0.4) mm22 in. lbf
(2.5 N m)
or Less
(UCF20)
1995±2000Rear3No Play Felt31 in. lbf
(3.5 N m)
or Less
LS 430
(UCF30)
Front1±(A)No Play Felt31 in. lbf
(3.5 N m)
or Less
(UCF30)
2001±2003Rear3No Play Felt31 in. lbf
(3.5 N m)
or Less
GS 300
(JZS147)
Front1±(A)0.016 in.
(0.4) mm27 in. lbf
(3.0 N m)
or Less
2No Play31 in. lbf
(3 5 N m)(JZS147)
1993±1997Rear1±(A)No Play
Felt31 in. lbf
(3.5 N m)
or Less2No Play
Felt(3.5 N m)
or Less
GS 300, 400, 430
(JZS16#
Front1±(A)0.016 in.
(0.4) mm27 in. lbf
(3.0 N m)
or Less
(JZS16#,
UZS16#)
1998±2003
Rear3No Play Felt31 in. lbf
(3.5 N m)
or Less
SC 300, 400
(JZZ31,
Front1±(A)0.016 in.
(0.4) mm27 in. lbf
(3.0 N m)
or Less
(JZZ31,
UZZ30)
1992±2000
Rear1±(A)No Play Felt31 in. lbf
(3.5 N m)
or Less
SC 430
(UZZ40)
Front1±(A)0.016 in.
(0.4) mm27 in. lbf
(3.0 N m)
or Less
(UZZ40)
2002±2003
Rear3No Play Felt31 in. lbf
(3.5 N m)
or Less
Inspection
Information
Table
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SUSPENSION BALL JOINT INSPECTION ± PG012-02 October 11, 2002
Page 3 of 5
MODELLOCATION
LOWER BALL JOINT OR SUSPENSION
BALL JOINTUPPER BALL JOINT
MODELLOCATIONINSP.
METHODMAX. PLAYTURNING TORQUEINSP.
METHODMAX. PLAYTURNING TORQUE
IS 300
(JCE10)
Front1±(A)0.016 in.
(0.4) mm27 in. lbf
(3.0 N m)
or Less
2No Play
31 in. lbf
(3.5 N m)
or Less
(JCE10)
2001±2003
Rear3No Play Felt31 in. lbf
(3.5 N m)
or Less2No Play
Felt27 in. lbf
(3.0 N m)
or Less
RX 300
(MCU10, 15)
1999 2003
Front1±(B)No Play Felt31 in. lbf
(3.5 N m)
or Less
N/AN/AN/A
1999±2003RearN/AN/AN/AN/AN/AN/A
ES 250 & 300 (VZV21,
MCV20, 30)Front1±(B)No Play Felt31 in. lbf
(3.5 N m)
or Less
N/AN/AN/A
MCV20, 30)
1990±2003RearN/AN/AN/AN/AN/AN/A
LX 470
(UZJ100)
1998 2003
Front1±(A)No Play Felt27 in. lbf
(3.0 N m)
or Less
2No Play Felt40 in. lbf
(4.5 N m)
or Less
1998±2003RearN/AN/AN/AN/AN/AN/A
NOTE:
Be sure to check the table for the
applicable inspection type based on
the vehicle model.
Refer to the table for the standard
free play values.
1. Inspect Lower Ball Joint Free Play
A. Move the hub up and down byhand (Most models with
wish±bone suspension):
a. Remove the tire.
b. Install the 2 lug nuts.
c. Inspect the free play while moving the lug nuts up and
down at a force of 67 lbf
(294 N, 30 kgf).
Inspection
Information
Table
(Continued)
Free Play
Inspection
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SUSPENSION BALL JOINT INSPECTION ± PG012-02 October 11, 2002
Page 5 of 5
Inspect Ball Joint Turning Torque
Move the stud back and forth 5 times,
then turn the stud continuously at 3±5
seconds per turn, and measure the
turning torque at the 5th turn.
HINT:
Refer to the table for standard values
for the turning torque.
Turning
Torque
Inspection
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139
(FOR ABS)
THIS SYSTEM CONTROLS THE RESPECTIVE BRAKE FLUID PRESSURES ACTING ON THE DISC\
BRAKE CYLINDERS OF THE RIGHT
FRONT WHEEL, LEFT FRONT WHEEL AND REAR WHEELS WHEN THE BRAKES ARE APPLIED IN \
A PANIC STOP SO THAT THE
WHEELS DO NOT LOCK. THIS RESULTS IN IMPROVED DIRECTIONALLY STABILITY AND STEERABILITY DURING PANIC BRAKING.
1. INPUT SIGNALS
(1) SPEED SENSOR SIGNALTHE SPEED OF THE WHEELS IS DETECTED AND INPUT TO TERMINALS FL+, FR+, RL+ AND RR+ OF THE ABS AND TRACTION
ECU.
(2) STOP LIGHT SW SIGNAL A SIGNAL IS INPUT TO TERMINAL STP OF THE ABS AND TRACTION ECU WHEN THE BRAKE PEDAL IS OPERATED.
(3) PARKING BRAKE SW SIGNAL A SIGNAL IS INPUT TO TERMINAL PKB OF THE ABS AND TRACTION ECU WHEN THE PARKING BRAKE IS OPERATED.
2. SYSTEM OPERATION
DURING SUDDEN BRAKING, THE ABS AND TRACTION ECU WHICH HAS SIGNALS INPUT FROM E\
ACH SENSOR CONTROLS THE
CURRENT FLOWING TO THE SOLENOID INSIDE THE ACTUATOR AND LETS THE HYDRAULIC PRESSURE ACTING ON EACH WHEEL
CYLINDER ESCAPE TO THE RESERVOIR. THE PUMP INSIDE THE ACTUATOR IS ALSO OPERATING AT THIS TIME AND IT RETURNS
THE BRAKE FLUID FROM THE RESERVOIR TO THE MASTER CYLINDER, THUS PREVENTING LOCKING OF THE VEHICLE WHEELS.
IF THE ECU JUDGES THAT THE HYDRAULIC PRESSURE ACTING ON THE WHEEL CYLINDER IS INSUFFICIENT, THE CURRENT
ACTING ON SOLENOID IS CONTROLLED AND THE HYDRAULIC PRESSURE IS INCREASED, HOLD\
ING OF THE HYDRAULIC
PRESSURE IS ALSO CONTROLLED BY THE COMPUTER, BY THE SAME METHOD AS ABOVE. BY REP\
EATED PRESSURE REDUCTION,
HOLDING AND INCREASE ARE REPEATED TO MAINTAIN VEHICLE STABILITY AND TO IMPROVE STEERABILITY DURING SUDDEN
BRAKING.
(FOR TRACTION CONTROL)
THE TRACTION CONTROL SYSTEM IS A SYSTEM WHEREBY THE ªABS AND TRACTION ECUº AND ªTRACTION ECUº\
CONTROLS THE
ENGINE TORQUE AND THE HYDRAULIC PRESSURE OF THE WHEEL CYLINDER OF THE DRIVING WHEELS IN ORDER TO CONTROL
SPINNING OF THE DRIVING WHEELS WHEN STARTING OFF AND ACCELERATING, AND PROVIDE THE MOST APPROPRIATE DRIVING
FORCE IN RESPONSE TO THE ROAD CONDITIONS FOR VEHICLE STABILITY.
TRACTION CONTROL OPERATION
VEHICLE SPEED SIGNALS FROM THE SPEED SENSOR INSTALLED ON EACH WHEEL ARE INPUT TO THE ABS AND TRACTION ECU.
WHEN THE ACCELERATOR PEDAL IS DEPRESSED WHILE DRIVING ON A SLIPPERY ROAD AND THE DRIVING WHEEL (REAR WHEEL)
SLIPS, IF THE ROTATION OF THE REAR WHEEL EXCEEDS THE ROTATION OF THE FRONT WHEELS FOR A SPECIFIED PERIOD, THE
ECU JUDGES THAT THE REAR WHEEL IS SLIPPING.
WHEN THIS OCCURS, CURRENT FLOWS FROM TRACTION ECU TO SUB THROTTLE ACTUATOR TO CLOSE THE SUB THROTTLE
VALVE. THE THROTTLE VALVE OPENING ANGLE SIGNAL IS OUTPUT FROM TERMINAL VTA OF SUB THROTTLE POSITION SENSOR
TO TERMINAL VTA2 OF ENGINE AND ECT ECU TO KEEP THE ENGINE RPM AT THE MOST SUITABLE LEVEL FOR THE DRIVING
CONDITIONS AND REDUCE SLIP OF THE DRIVING WHEEL. AT THE SAME TIME, OPERATION OF THE ABS AND TRACTION ECU
CAUSE THE TRACTION BRAKE ACTUATORS (ACC CUT, M/C CUT, RESERVOIR CUT SOLENOID) TO TURN ON TO SWITCH THE
HYDRAULIC CIRCUIT TO ªTRACTIONº MODE.
IN THIS CASE, SIGNALS ARE INPUT FROM TERMINAL SRR OF ABS AND TRACTION ECU TO TERMINAL (B)6 OF ABS ACTUATOR, AND
FROM TERMINAL SRL OF ABS AND TRACTION ECU TO TERMINAL (B)1 OF ABS ACTUATOR, CONTROLLING THE REAR WHEEL
SOLENOID IN THE ABS ACTUATOR AND INCREASING THE HYDRAULIC PRESSURE OF THE WHEEL CYLINDER IN ORDER \
TO
PREVENT SLIP.
TO MAINTAIN THE HYDRAULIC PRESSURE OF THE REAR WHEELS, THE REAR WHEEL SOLENOID I\
NSIDE THE ABS ACTUATOR IS
PUT IN ªHOLDº MODE AND KEEPS THE HYDRAULIC PRESSURE TO THE BRAKE CYLINDER CONSTANT.
WHEN THE BRAKE CYLINDER HYDRAULIC PRESSURE IS REDUCED, THE PRESSURE REDU\
CTION MODE REDUCES AND CONTROLS
THE HYDRAULIC PRESSURE.
SYSTEM OUTLINE
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130
ECT AND A/T INDICATOR
THIS SYSTEM, ELECTRICALLY CONTROLS THE LINE PRESSURE, THROTTLE PRESSURE, LOCK±UP PRESSURE AND\
ACCUMULATOR
PRESSURE ETC. THROUGH THE SOLENOID VALVE. THE ECT IS A SYSTEM WHICH PRECISELY CONTROLS GEAR SHIFT TIMING AND
LOCK±UP TIMING IN RESPONSE TO THE VEHICLE'S DRIVING CONDITIONS AND THE ENGINE OPERATING CONDITIONS DETECTED
BY VARIOUS SENSORS, MAKING SMOOTH DRIVING POSSIBLE BY SHIFT SELECTION FOR EA\
CH GEAR WHICH IS THE MOST
APPROPRIATE TO THE DRIVING CONDITIONS AT THAT TIME, AND CONTROLS THE ENGINE TORQUE DURING SHIFTING TO ACHIEVE
OPTIMUM SHIFT FEELING.
1. GEAR SHIFT OPERATION
WHEN DRIVING, THE ENGINE WARM UP CONDITION IS INPUT AS A SIGNAL TO TERMINAL (B)44 OF THE ECU FROM THE EFI WATER
TEMP. SENSOR AND THE VEHICLE SPEED SIGNAL FROM SPEED SENSOR NO.2 IS INPUT TO TERMINAL (B)23 OF THE ECU. AT THE
SAME TIME, THE THROTTLE VALVE OPENING SIGNAL FROM THE THROTTLE POSITION SENSOR (MAIN) IS INPUT TO TERMINAL
(B)43 OF THE ECU AS ENGINE RPM CONDITION (IDLING, HIGH LOAD AND ACCELERATION CONDITIONS) SIGNAL.
BASED ON THESE SIGNALS, THE ECU SELECTS THE BEST SHIFT POSITION FOR DRIVING C\
ONDITIONS AND SENDS CURRENT TO
THE ECT SOLENOIDS.
WHEN SHIFTING TO 1ST SPEED, THE CURRENT FLOWS FROM TERMINAL (B)10 OF THE ECU " TERMINAL 1 OF ECT SOLENOIDS "
GROUND AND CONTINUITY TO NO.1 SOLENOID CAUSES THE SHIFT (NO.2 SOLENOID DOES NOT HAVE CONTINUITY AT THIS TIME).
FOR 2ND SPEED, THE CURRENT FLOWS SIMULTANEOUSLY FROM TERMINAL (B)9 OF THE ECU " TERMINAL 2 OF ECT SOLENOIDS
" GROUND, AND FROM TERMINAL (B)10 OF THE ECU " TERMINAL 1 OF ECT SOLENOIDS " GROUND, AND CONTINUITY TO NO.1
AND NO.2 SOLENOIDS CAUSES THE SHIFT.
FOR 3RD SPEED, THERE IS NO CONTINUITY TO NO.1 SOLENOID, ONLY TO NO.2 SOLENOID, CAUSING THE SHIFT.
SHIFTING INTO THE 4TH SPEED (OVERDRIVE) OCCURS WHEN NO CURRENT FLOWS TO NO.1 AND NO.2 SOLENOIDS. THE NO.4
SOLENOID (FOR ACCUMULATOR BACK PRESSURE MODULATION) IS INSTALLED TO ADJUST THE BACK PRESSURE ON THE
ACCUMULATOR AND CONTROL THE HYDRAULIC PRESSURE DURING SHIFTING AND LOCK±UP IN \
ORDER TO PROVIDE SMOOTH
SHIFTING WITH LITTLE SHIFT SHOCK.
2. LOCK±UP OPERATION
WHEN THE ECT ECU DECIDES, BASED ON EACH SIGNAL, THAT THE LOCK±UP CONDITION HAS BEEN MET, THE CURRENT FLOWS
FROM " TERMINAL (B)8 OF THE ECU " TERMINAL 3 OF THE ECT SOLENOID " GROUND, CAUSING CONTINUITY TO THE LOCK±UP
SOLENOID AND CAUSING LOCK±UP OPERATION.
3. STOP LIGHT SW CIRCUIT
IF THE BRAKE PEDAL IS DEPRESSED (STOP LIGHT SW ON) WHEN DRIVING IN LOCK±UP CONDITION, A SIGNAL IS INPUT\
TO
TERMINAL (A)4 OF THE ECU. THE ECU OPERATES AND CUTS THE CURRENT TO THE SOLENOID TO RELEASE LOCK±UP.
4. OVERDRIVE CIRCUIT
*O/D MAIN SW ON
WHEN THE O/D MAIN SW IS TURNED ON (SW POINT IS OPEN), A SIGNAL IS INPU\
T TO TERMINAL (A)28 OF THE ECU AND THE ECT
CAUSES SHIFT TO OVERDRIVE WHEN THE CONDITIONS FOR OVERDRIVE ARE MET.
* O/D MAIN SW OFF
WHEN THE O/D MAIN SW IS TURNED OFF (SW POINT IS CLOSED), THE CURRENT FLOWI\
NG THROUGH THE O/D OFF INDICATOR
LIGHT FLOWS TO GROUND BY WAY OF THE O/D MAIN SW AND CAUSES THE O/D OFF INDICATOR LIGHT TO LIGHT UP. AT THE
SAME TIME, A SIGNAL IS INPUT TO TERMINAL (A)28 OF THE ECU AND THE ECT PREVENTS SHIFT INTO OVERDRIVE.
5. ECT PATTERN SELECT SW CIRCUIT
WHEN THE ECT PATTERN SELECT SW IS CHANGED FROM ªNORMALº TO ªPOWERº, THE CURRENT THROUGH THE GAUGE FUSE
FLOWS TO TERMINAL 4 OF ECT PATTERN SELECT SW " TERMINAL 3 " TERMINAL (B)4 OF A/T INDICATOR " TERMINAL (C)23 "
GROUND AND CAUSES THE INDICATOR LIGHT TO LIGHT UP. AT THE SAME TIME, THE CURRENT FLOWS TO TERMINAL (A)18 OF
THE ECU AND THE ECU PERFORMS SHIFT UP AND SHIFT DOWN AT A HIGHER VEHICLE SPEED RANGE COMPARED WITH
ªNORMALº POSITION.
6. KICK DOWN OPERATION
WHEN THE ACCELERATOR IS DEPRESSED FURTHER THAN THE FULL THROTTLE POSITION WHILE DRIVING, THE KICK DOWN SW
TURNS ON AND ITS SIGNAL IS INPUT TO TERMINAL (A)3 OF THE ECU. THEN, THE ECU CONTROLS THE CURRENT WHICH FLOWS
FROM TERMINALS (B)10 AND (B)9 OF THE ECU TO THE NO. 1 AND NO. 2 SOLENOIDS AND SHIFTS DOWN BY TURNING THE
SOLENOIDS ON AND OFF.
7. CRUISE CONTROL
WHEN CRUISE CONTROL OPERATION IS SELECTED A SIGNAL IS INPUT TO TERMINAL (A)12 OF THE ECU FROM CRUISE CONTROL
ECU. AS A RESULT, THE ECU OPERATES AND CONTROLS OVERDRIVE, LOCK±UP AND SO ON FOR SMOOTH DRIVING.
SYSTEM OUTLINE
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