check engine LEXUS SC400 1991 Service Repair Manual

CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSIS TROUBLE CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diag. trouble code detecting condition after diag. trouble co\
de is recorded.
(b) To check that the malfunction is corrected when the repair is completed co\
nfirming that diag. trouble codeis no longer detected.
Malfunction: Open in EGR gas temp. sensor circuit
Disconnect the EFI fuse (15 A) for 10 sec. or more, with IG switch OFF\
.
Initiate test mode (Connect terminal TE2 and E1 of check connector or TDCL with\
IG
switch OFF).
Start the engine and warm up.
After the engine is warmed up, let it idle for 3 min.
With the A/C ON and transmission in 5th gear (ECT in 3rd speed) drive at 5\
5 ~ 60 mph
(88 ~ 96 km/h) for 4 min or less.
HINT: If a malfunction exists, the ºCHECKº engine warning light will l\
ight up during step .
NOTICE: If the conditions in this test are not strictly followed, detection of \
the malfunction will not be possible.
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ENGINE TROUBLESHOOTING Circuit InspectionTR±105
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DIAGNOSTIC CHART
Check voltage of VSV for EGR Power
source.
Check resistance of VSV for EGR.
Repair or replace harness or
connector.
Replace VSV for EGR.
Check for open and short in harness and
connector between EFI main relay and ECU.
Check and replace EGR.
Check EGR system (See page EC±12).
Check resistance of EGR gas temp. sensor.
Check and replace EGR.
Check for open in harness and connector
between EGR gas temp, sensor and ECU.
Repair EGR system.
Replace EGR gas temp. sensor.
Repair or replace harness or
connector.
TR±106±
ENGINE TROUBLESHOOTING Circuit Inspection
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NGOK
OKNG
OKNG
INSPECTION PROCEDURE
1Check voltage between terminal EGR of ECM connector and body ground.
C
OK
P1. Connect the Check Harness A. (See page TR±34).
2. Warm up engine to normal operating temperature.
Measure voltage between terminal EGR of engine (&
ECT) ECU connector and body ground.
Voltage:
Go to step
.
2Check resistance between terminals of VSV for EGR.
C
OK
PRemove VSV for EGR. (See page EC±13).
Measure resistance between terminals of VSV for EGR.
Resistance: 38.5 ± 44.5
at 20  C (68  F)
Replace VSV for EGR.
3Check for open and short in harness and connector between EFI main relay and \
VSV for EGR,
VSV for EGR and engine (& ECT) ECU. (See page IN±27)
Repair or replace harness or connector.
Check and replace engine (& ECT) ECU.
TR±108±
ENGINE TROUBLESHOOTING Circuit Inspection
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OKNG
OKNG
OKNG
4Check EGR system (See page EC±12).
Repair EGR system.
5Check resistance of EGR gas temp. sensor.
C
OK
PRemove EGR gas temp. sensor.
Measure resistance between terminals of EGR gas
temp. sensor connector.
Resistance: 69 ± 89 k
at 50 C (122 F)
12 ± 15 k
at 100 C (212 F)
2 ± 4 k
at 150 C (302 F)
Replace EGR gas temp. sensor.
6Check for open in harness and connector between EGR gas temp. sensor and engi\
ne (& ECT)
ECU. (See page IN±27).
Repair or replace harness or connector.
Check and replace engine (& ECT) ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±109
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CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSIS CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diag. code detecting condition after diag. code is recorded.
(b) To check that the malfunction is corrected when the repair is completed c\
onfirming that diag. code is nolonger detected.

Initiate test mode (See page TR±12).
Start engine and warm up.
After engine is warmed up, let it idle for 3 min.
With the A/C ON and transmission in D range (O/D OFF), drive at 40±\
70 mph for 4 min.
HINT: If a malfunction exists, the ºCHECKº engine warning light will light up at 1±4 min. of driving at 40±70 mph (64±112 km/h).
NOTICE: If the conditions in this test are not strictly followed, detection of the\
malfunction will not be possible.
Malfunction: Open in EGR gas temp. sensor circuit
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±109
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DIAGNOSTIC CHART
WIRING DIAGRAM
Check voltage of terminal EGR 1 ~ 4.
Check voltage of EGR Step motor power
source.
Check resistance of EGR step motor.
Check for open and short in harness and
connector between EGR step motor and
ECU.
Check and replace ECU.
Check operation for EGR step motor.
Check resistance of EGR gas temp. sensor.
Check for open and short in harness and
connector between EGR gas temp. sensor
and ECU.
Check and replace ECU.
Replace EGR gas temp. sensor.
Replace EGR step motor.
Replace EGR step motor.
Repair or replace harness or
connector.
Repair or replace harness or
connector.
Check for ECU power source
circuit.
TR±110±
ENGINE TROUBLESHOOTING
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NGOK
OKNG
INSPECTION PROCEDURE
1Check voltage between terminals EGR 1 ~ 4 of engine & ECT ECU connector and b\
ody ground.
C
OK
P(2) Connect the Check Harness A.(See page TR±30).
(2) Turn ignition switch on.
Measure voltage between terminals EGR 1 ~ 4 of en-
gine & ECT ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step 5.
2Check voltage between terminals B1 and B2 of EGR step motor connector an\
d body ground.
C
OK
P(2) Disconnect EGR step motor connector.
(2) Turn ignition switch on.
Measure voltage between terminals B1 and B2 of EGR
step motor connector and body ground.
Voltage: 10 ± 14 V
Check for ECU power source circuit
(See page TR±124).
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ENGINE TROUBLESHOOTING Circuit InspectionTR±111
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OKNG
OKNG
OKNG
3Check resistance of EGR step motor.
C
OK
PDisconnect EGR step motor connector.
Measure resistance between terminals shown below.
Replace EGR step motor.
4Check for open and short in harness and connector between EGR step motor and e\
ngine & ECT
ECU (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
5Check operation for EGR step motor.
C
OK
PRemove EGR step motor.
(2) Connect the battery positive lead to terminals B1 and B2, and the negative lead to terminals S1 ± S2
± S3 ± S4 in that order.
(2) Connect the battery positive lead to terminals B1 and B2, and the negative lead to terminals S4 ± S3
± S2 ± S1 in that order.
(2) The valve moves in the closing direction.
(2) The valve moves in the opening direction.
Replace EGR step motor.
TR±112
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ENGINE TROUBLESHOOTING Circuit Inspection
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OKNG
OKNG
6Check resistance of EGR gas temp. sensor.
C
OK
PDisconnect EGR gas temp. sensor connector
(See page FI±103).
Measure resistance between terminals of EGR gas
temp. sensor connector.
Resistance: 69 ± 89 k
at 50 C (122 F)
12 ± 15 k
at 100 C (212 F)
2 ± 4 k
at 150 C (302 F)
Replace EGR gas temp. sensor.
7Check for open and short in harness and connector between EGR gas temp. sensor and\
engine
& ECT ECU (See IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±113
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DIAGNOSTIC CHART
Check fuel pump operation.
Check for open and short in harness and
connector between check connector and
fuel pump ECU.
Repair or replace harness or connector.
Check voltage of terminal +B of check
connector.
Check for open and short in harness and
connector between check connector and
fuel pump.
Repair or replace harness or connector.
Check voltage of terminal FPC.
Check for open and short in harness and
connector between ECU and fuel pump
ECU. ((FPC)
Check for open and short in harness and
connector between ECU and fuel pump
ECU. (DI)
Check and replace ECU.
Check for ECU power source
circuit.
Repair or replace fuel pump.
Replace fuel pump ECU.
Repair or replace harness or
connector.
Repair or replace harness or
connector.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±111
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