sensor LEXUS SC400 1991 Service Repair Manual

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INSPECTION PROCEDURE
1Check engine speed sensor, No. 1, No. 2 cam position sensor
C
OK
PFor engine speed sensor.
(2) Remove engine under cover.
(2) Disconnected engine speed sensor connector.
For No.1, No. 2 cam position sensor,
(2) Disconnect No. 1, No. 2 cam poisition sensor con-nectors.
Measure resistance of engine speed sencor, No. 1 and
No. 2 cam position sensor.
Replace engine speed sensor, No. 1, No. 2 cam poistion
sensor.
TR±50
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2Check for open and short in harness and connector between engine & ECT ECU an\
d each sen-
sor (See page IN±27).
Repair or replace harness or connector.
3Inspect sensor installation and teeth of signal plate.
Tighen the sensor.
Replace signal plate.
Check and replace engine and ECT ECU.
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Diag. Code 13RPM Signal Circuit (No.2)
CIRCUIT DESCRIPTION
Refer to RPM signal circuit (No. 1) on page TR±48.
Code No.Diagnostic Code Detecting ConditionTrouble Area
No NE signal to ECU for 0.1 sec. or more at
1,000 rpm or more.
wOpen or short in engine speed sensor
w circuit.
w Engine speed sensor
w ECU
13No 12 pulses of NE to ECU during the interval
between G1 and G2 pulses.
wOpen or short in engine speed sensor
w circuit.
w Mechanical system malfunction (skipping
teeth of timing belt, belt stretched)
w Engine speed sensor
w ECU
Deviation in G (G1, G2) and NE signal contin-
ues for 1 sec. during idling (throttle fully
closed) after engine warmed up.wMechanical system malfunction (skipping
teeth of timing belt, belt stretched)
w No. 1, No. 2 cam position sensor
w ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
Inspect sensor installation. Check if any teeth of NE
signal plate are broken
Check valve timing (Check for loose and jumping teeth
of timing belt (See page EM±51)). Tighten the sensor.
Replace signal plate.
Adjust valve timing
(Repair or replace timing belt).
HINT: Perform troubleshooting of diag. code 12 first. If no trouble is found, trouble\
shoot the following mechanical systems.
Check for momentary interruption
(See page TR±23).
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Diag. Code 21, 28Main Oxygen Sensor Circuit
CIRCUIT DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of th\
e exhaust gas, a three±way catalyst
is used, but for most efficient use of the three±way catalyst, the air±fuel ratio must be \
precisely controlled so
that it is always close to the stoichiometric air±fuel ratio.
The oxygen sensor has the characteristic whereby its output voltage changes\
suddenly in the vicinity of the stoi-
chiometric air±fuel ratio. This characteristic is used to detect the oxygen con\
centration in the exhaust gas and
provide feedback to the computer for control of the air±fuel ratio.
When the air±fuel ratio becomes LEAN, the oxygen concentration in the exh\
aust increases and the oxygen sen-
sor informs the ECU of the LEAN condition (small electromotive force: 0 V)\
.
When the air±fuel ratio is RICHER than the stoichiometric air±fuel rat\
io the oxygen concentration in the exhaust
gas is reduced and the oxygen sensor informs the ECU of the RICH condition \
(large electromotive force: 1V).
The ECU judges by the electromotive force from the oxygen sensor whether th\
e air±fuel ratio is RICH or LEAN
and controls the injection time accordingly. However, if malfunction of the oxygen sensor causes output of ab-
normal electromotive force, the ECU is unable to perform accurate air±fuel \
ratio control.
DTC No.DTC Detecting ConditionTrouble Area
21.
28
(1) Main oxygen sensor signal voltage is reduced to tbetween 0.35 V and 0.70 V for 60 sec. under
conditions (a)
(d). (2 trip detection logic)*
(a) Coolant temp.: Between 805C (176 5F) and
95 5C (203 5F).
(b) Engine speed: 1,500 rpm or more
(c) Load driving (EX. ECT in 4th (5th for M/T) speed, A/C ON, Flat road, 50 mph
(80km/h)).
(d) Main oxygen sensor signal voltage: Alternating above and below 0.45 V.

Main oxygen sensor circuit

Main oxygen sensor
(2) Main oxygen sensor signal voltage exceeds
0.70 V for 3 sec. or more during fuel cut.
*: See page TR±25..
HINT: Diag. trouble code 21 is for the front side main oxygen sensor circuit.\
Diag. trouble code 28 is for the rear side main oxygen sensor circuit.
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CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSIS CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diag. code detecting condition after diag. code is recorded.
(b) To check that the malfunction is corrected when the repair is completed co\
nfirming that diag. code isno longer detected.

Disconnect the EFI fuse (15 A) for 10 sec. or more, with IG switch OFF\
.
Initiate test mode (Connect terminal TE2 and E1 of check connector or TDCL with IG
switch OFF).
Start the engine and warm up with all ACC switch OFF.
After the engine is warmed up, let it idle for 3 min.
After performing the idling in , perform gradual acceleration with in th\
e range 1,300
1,700 rpm (centered around 1,500 rpm) with the A/C switch ON and D range fo\
r A/T
(5th for M/T).
(Take care that the engine speed does not fall below 1,200 rpm when shifting.\
Gradu-
ally depress the accelerator pedal and kept it. Steady so that engine br\
aking does not
occur).
Maintain the vehicle speed at 40±50 mph (64±80 km/h).
Keep the vehicle running for 1±2 min. after starting acceleration.
HINT: If a malfunction exists, the ºCHECKº engine warning light will light\
up after approx. 60 sec. from the start of acceleration.
NOTICE: If the conditions in this test are not strictly followed, detection of t\
he malfunction will not be possible.
Malfunction: Main Oxygen Sensor Deterioration
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ENGINE TROUBLESHOOTING Circuit InspectionTR±61
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DIAGNOSTIC CHART
Are there any other codes (Besides 21 or
28) being output?
Replace oxygen sensor.
Go to relevant diag. code chart.
HINT: If diag. code 21 is output, replace the front side main oxygen sensor.If diag. code 28 is output, replace the rear side main oxygen sensor.
WIRING DIAGRAM
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Reference INSPECTION USING OSCILLOSCOPE
wWith the engine racing (4,000 rpm) measure
between terminals OX1, OX2 and E1 of engine (&
ECT) ECU.
HINT: The correct waveform appears as shown in the
illustration on the left, oscillating between approx.
0.1 V and 0.9 V
If the oxygen sensor is deteriorated, the amplitude
of the voltage is reduced as shown on the left.
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Diag. Code 21, 28Main Oxygen Sensor Circuit
CIRCUIT DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of th\
e exhaust gas, a three±way
catalyst is used, but for most efficient use of the three±way catalyst, the air±fuel ratio must be \
precisely
controlled so that it is always close to the stoichiometric air±fuel \
ratio.
The oxygen sensor has the characteristic whereby its output voltage chan\
ges suddenly in the vicinity of
the stoichiometric air±fuel ratio. This characteristic is used to det\
ect the oxygen concentration in the ex-
haust gas and provide feedback to the computer for control of the air±\
fuel ratio.
When the air±fuel ratio becomes LEAN, the oxygen concentration in the exh\
aust increases and the oxygen
sensor informs the ECU of the LEAN condition (small electromotive force: O V)\
.
When the air±fuel ratio is RICHER than the stoichiometric air±fuel\
ratio the oxygen concentration in the
exhaust gas is reduced and the oxygen sensor informs the ECU of the RICH condition (large electromotive
force: 1V).
The ECU judges by the electromotive force from the oxygen sensor whether th\
e air±fuel ratio is RICH or
LEAN and controls the injection time accordingly. However, if malfunction of the oxygen sensor causes
output of abnormal electromotive force, the ECU is unable to perform accurate \
air±fuel ratio control.
The main oxygen sensors include a heater which heats the Zirconia element. The heater is controlled by
the ECU. When the intake air volume is low (the temperature of the exhaust\
gas is low) current flows to
the heater to heat the sensor for accurate oxygen concentration detectio\
n.
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Open or short in heater circuit of main
oxygen sensor for 0.5 sec. or more.

Open or short in heater circuit of main oxygen sen-
sor.

Main oxygen sensor heater

ECU
21 V
28
(2) Main oxygen sensor signal voltage is reduced to be-
tween 0.35 V and 0.70 V for 60 sec. under conditions
(a) ~ (d). (2 trip detection logic)*
(a) Coolant temp.: Between 70 5C (158 5F) and 95 5C
(203 5F).
(b) Engine speed: 1,500 rpm or more.
(c) Load driving (EX. ECT in 4th speed, A/C ON, Flat road, 50 mph (80km/h)).
(d) Main oxygen sensor signal voltage:
Alternating above and below 0.45 V.

Main oxygen sensor circuit

Main oxygen sensor
*: See page TR±21.
HINT : Diag. code 21 is for the left bank main oxygen sensor circuit. Diag. co\
de 28 is for the right bank main oxy-
gen sensor circuit.
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DIAGNOSTIC CHART
DIAGNOSTIC
CHART
WIRING DIAGRAM
HINT: If diag. code º21º is output, check the left bank main oxygen sens\
or circuit. If diag. code º28º is output, check the right bank main oxygen sensor circuit.
Check voltage of terminals HTL1, HTR1.
Check resistance of oxygen sensor heater.
Check and repair oxygen sensor heater circuit.
Check operation of oxygen sensor heater.
Check and replace ECU. Replace main oxygen sensor.
*: In this case, oxygen sensor can be deteriorated.
Replace main oxygen sensor.*
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INSPECTION PROCEDURE
1Disconnect the engine & ECT ECU connector, check voltage between terminals HTL1, HTR1 of
engine & ECT ECU connector and body ground.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Disconnect engine & ECT ECU connector.
(2) Turn ignition switch on.
Measure voltage beween terminals HTL1, HTR1 of en-
gine & ECT ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step [3].
2Check main oxygen sensor heater.
C
OK
PDisconnect main oxygen sensor connector.
Measure resistance between terminals 1 and 2 of main
oxygen sensor connector.
Resistance: 5.1 ± 6.3
at 20 C (68 F)
Replace main oxygen sensor.
Check and repair harness or connector between
main relay and main oxygen sensor, main oxygen
sensor and engine & ECT ECU.
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