coolant LEXUS SC400 1991 Service Manual PDF

COMPONENTS FOR REMOVAL AND
INSTALLATION OF ENGINE WITH
TRANSMISSION (Cont'd)
REMOVAL OF ENGINE WITH
TRANSMISSION
1. REMOVE BATTERYCAUTION: Turn the ignition switch to ºLOCKº. Discon-
nect the cable from the negative (±) terminal of the bat-
tery. Wait at least 20 seconds before proceeding with
work.
2. REMOVE ENGINE UNDER COVER
3. DRAIN ENGINE COOLANT
4. DISCONNECT CONTROL CABLES FROM THROTTLE BODY
Disconnect the following cables:(1) Accelerator cable
(2) (A/T)Throttle control cable
(3) Cruise control actuator cable
EM±64
±
ENGINE MECHANICAL Cylinder Block
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(c) Install the hose clamp.
(d) Connect the following hoses:(1) PS air hose to No. 4 timing belt cover
(2) PCV hose to No. 2 cylinder head cover
(e) Connect the volume air flow meter connector.
(f) Connect the high±tension cord to the ignition coil.
18. CONNECT CONTROL CABLES TO THROTTLE BODY Connect the following cables:(1) Accelerator cables
(2) (A/T)
Throttle control cable
(3) Cruise control actuator cable
19. INSTALL BATTERY
20. FILL ENGINE WITH COOLANT (See page CO±5)
Capacity (w/Heater): M/T 8.5 liters (9.0 US qts, 7.5 lmp. qts)
A/T 8.4 liters (8.9 US qts, 7.4 lmp. qts)
21. START ENGINE AND CHECK FOR LEAKS
22. (A/T)CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
(See page MA±11)
NOTICE: Do not overfill.
23. CHECK IGNITION TIMING (See page IG±14)
Ignition timing:
105 BTDC @ idle
(w/ Terminals TE1 and E1 connected)
24. INSTALL ENGINE UNDER COVER
25. INSTALL HOOD
26. PERFORM ROAD TEST Check for abnormal noise, shock, slippage, correct shift
points and smooth operation.
27. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS
EM±112
±
ENGINE MECHANICAL Cylinder Block
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SERVICE DATA (Cont'd)
TORQUE SPECIFICATIONS
\
\
Part tightened  NVm kgf Vcm ft Vlbf
\
\
Camshaft bearing cap X Cylinder head  20 200 14
\
No.1 cylinder head cover X Cylinder head5.45548 in. Vlbf\
\
No.2 cylinder head cover X Cylinder head  5.4 55 48 in. Vlbf\
\
Intake air connector X Air intake chamber  21 210 15\
\
Throttle body bracket X Throttle body  21 210 15\
\
Throttle body bracket X Cylinder head  21 210 15
\
\
EGR pipe X Intake manifold  21 210 15
\
\
EGR pipe X EGR valve  64 650 47
\
\
Spark plug X Cylinder head  18 180 13
\
\
Throttle body X Intake air connector  21 210 15
\
\
Idler pulley X Oil pump  34 350 25
\
Crankshaft pulley X Crankshaft3243,300239\
\
Camshaft timing pulley X Camshaft  79 810 59\
\
Timing belt tensioner X Oil pump  26 270 20\
\
Drive belt tensioner X Cylinder head  21 210 15\
\
EGR cooler X Cylinder head  14 140 10
\


\
Engine coolant temperature sensor X Cylinder
head 


 


20 


200 


14
\


\
Engine coolant temperature sender gauge X Cylin-
der head 


 


20 


200 


14
\
\
Engine hanger X Cylinder head  39 400 29
\
Cylinder head X Cylinder block1st3435025\
\
 2nd Turn 90
5  
\
\
 3rd Turn 905  
\
\
No.4 Timing belt cover X Cylinder head  8.8 90 78 in.Vlbf\
\
Intake manifold X Cylinder head  21 210 15
\
\
Intake manifold stay X Intake manifold  39 400 29
\
\
Intake manifold stay X Cylinder head  39 400 29
\
\
No.1 fuel pipe X Intake manifold  8.8 90 78 in. Vlbf
\
\
No.2 fuel pipe X Intake manifold  8.8 90 78 in. Vlbf
\
\
Delivery pipe X Intake manifold  21 210 15
\
\
Air intake chamber X Intake manifold  21 210 15
\
Air intake chamber stay X Air intake chamber1818513\
\
Air intake chamber stay X Cylinder head  18 185 13\
\
Vacuum control valve set X Intake manifold  21 210 15\
\
No.2 vacuum pipe X Air intake chamber  21 210 15\
\
Water outlet X Cylinder head  21 210 15
\
\
Water by±pass outlet X Cylinder head  8.8 90 78 in. Vlbf
\
\
Exhaust manifold X Cylinder head  39 400 29
\
\
Exhaust manifold heat insulator X Exhaust manifold  18 185 13
EM±116±
ENGINE MECHANICAL Service Specifications
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REMOVAL OF THROTTLE BODY
(See Components on page FI±69)
1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY
CAUTION: Work must be started after approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ºLOCKº position and the negative (±) termi-
nal cable is disconnected from the battery.
2. DRAIN ENGINE COOLANT (See page CO±6)
3. REMOVE THROTTLE BODY COVER (a) Remove the mounting cap nut.
(b) Loosen the two bolts, and remove the throttle bodycover.
4. DISCONNECT CONTROL CABLES FROM THROTTLE BODY
Disconnect the following cables:(1) Accelerator cable
(2) A/T throttle control cable
(3) (w/ Cruise Control System)
Cruise control actuator cable
5. REMOVE INTAKE AIR CONNECTOR (a) Disconnect the following hoses:(1) Air hose from ISC valve
(2) Air hose (from PS air control valve) from intake air connector
(b) Remove the bolt holding the intake air connector to the cylinder head cover.
(c) Loosen the two hose clamps.
(d) Disconnect the intake air connector from the throttle body and air cleaner hose, and remove the intake air
connector.
FI±70
EFI SYSTEM
± Air Induction System (Throttle Body)
WhereEverybodyKnowsYourName

(d) Connect the following hoses:(1) Air hose to ISC valve
(2) Air hose (from PS air control valve) to intake air con-
nector
4. CONNECT CONTROL CABLES TO THROTTLE BODY Connect the following cables:(1) Accelerator cable
(2) A/T throttle control cable
(3) (w/ Cruise Control System) Cruise control actuator cable
5. INSTALL THROTTLE BODY COVER Install the throttle body cover and hose clamp with the two
bolts and cap nut.
6. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY
7. FILL WITH ENGINE COOLANT (See page CO±7)FI±79
EFI SYSTEM
± Air Induction System (Throttle Body)
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11. RECONNECT DRIVER BELTInstall the drive belt by turning the drive belt tensioner clock-
wise.
12. RECONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY
13. REFILL WITH ENGINE COOLANT
Knock Sensors
INSPECTION OF KNOCK SENSORS
1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY
CAUTION: Turn the ignition switch to ºLOCKº. Discon-
nect the cable from the negative (±) terminal of the bat-
tery. Wait at least 20 seconds before proceeding with
work.
±
EFI SYSTEM Electronic Control System (Water Temperature Sensor)FI±69
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INSPECTION OF EGR GAS
TEMPERATURE SENSOR
1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OFBATTERY
CAUTION: Work must be started after approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ºLOCKº position and the negative (±) termi-
nal cable is disconnected from the battery.
2. DRAIN ENGINE COOLANT
3. REMOVE EGR VALVE (a) Disconnect the EGR gas temperature sensor.
(b) Disconnect the following hoses from the EGR valve:(1) Water by±pass hose (from ISC valve)
(2) Water by±pass hose (from rear water by±pass joint)
(c) Remove the two nuts, EGR valve and gasket.
4. REMOVE EGR VALVE ADAPTOR (a) Disconnect the EGR gas temperature sensor.
(b) Disconnect the PCV hose from the EGR valve adaptor.
(c) Remove the two bolts, two nuts, EGR valve adaptor andgasket. FI±103
EFI SYSTEM
± Electronic Control System (EGR Gas Temperature Sensor (USA Spec. only))
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9. REINSTALL EGR VALVE(a) Place a new gasket on the EGR valve adaptor.
NOTICE:
w Do not touch the adaptor and EGR valve surfaces of the
gasket with your hand.
w Align the port holes of the gasket and adaptor. Be careful
of the installation direction.
(b) Install the EGR valve with the two nuts.
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
(c) Connect the following hoses to the EGR valve:
(1) Water by±pass hose (from ISC valve)
(2) Water by±pass hose (from rear water by±pass joint)
(d) Connect the EGR gas temperature sensor.
10. RECONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY
11. REFILL WITH ENGINE COOLANT FI±105
EFI SYSTEM
± Electronic Control System (EGR Gas Temperature Sensor (USA Spec. only))
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Voltage at Engine (& ECT) ECU Wiring Connectors
TerminalsConditionSTD voltage (V)
BATT (E9 ± 33) ± E1 (E10 ± 69)±10 ± 14
IGSW (E9 ± 1)
+B (E9 ± 31) ± E1 (E10 ± 69)IG SW ON10 ± 14
+B1 (E9 ± 32)
VC (E10 ± 41) ±E2 (E10 ± 65)±4.0 ± 6.0
IDL1 (E10 ± 64)E2 (E10 65)Throttle (or sub±throttle) valve fully closed1.0 or less
IDL2 (E10 ± 63)± E2 (E10 ± 65)IG SW ONThrottle (or sub±throttle) valve fully open10 ± 14
VTA1 (E10 ± 43)E2 (E10 65)Throttle (or sub±throttle) valve fully closed0.1 ± 1.0
VTA1 (E10 ± 42)± E2 (E10 ± 65)Throttle (or sub±throttle) valve fully open3.0 ± 6.0
KS (E10 ± 66)±E1 (E10 ± 69)IdlingPulse generation
THA (E10 ± 45)±E2 (E10 ± 65)IdlingIntake air temp. 20°C (68 °F)1.0 ± 3.0
THW (E10 ± 44)±E2 (E10 ± 65)IdlingEngine Coolant temp. 80 °C (176 °F)0.1 ± 1.0
STA (E10 ± 77)±E1 (E10 ± 69)Cranking6.0 or more
#10 (E10 ± 20)
#20 (E10 ± 19)E01 (E10 ± 80)
IG SW ON10 ± 14
#30 (E10 ± 18)±
E02 (E10 ± 79)
#40 (E10 ± 17)IdlingPulse generation
IGT1 (E10 ± 57)E1 (E10 69)IdlingPulse generationIGT2 (E10 ± 56)± E1 (E10 ± 69)IdlingPulse generation
IGF1 (E10 ± 58)E1 (E10 69)IdlingPulse generationIGF2 (E10 ± 59)± E1 (E10 ± 69)IdlingPulse generation
G1 (E10 ± 26)G1 ± (E10±6)IdlingPulse generationG2 (E10 ± 25)±
G2 ± (E10±5) IdlingPulse generation
NE (E10 ± 27)±G ± (E10 ± 7)IdlingPulse generation
M ± REL (E9 ± 24)±E1 (E10 ± 69)IG SW ON10 ± 14
FPC (E9 22)E1 (E10 69)Cranking, Sudden racing (6,000 rpm)4.2 ± 6.0FPC (E9 ± 22)± E1 (E10 ± 69)IdlingPulse generation
D1 (E9 ± 21)±E1 (E10 ± 69)Idling7.5 or more
FPU (E10 73)E1 (E10 69)IG SW ON10 ± 14FPU (E10 ± 73)± E1 (E10 ± 69)Restarting high temp.2.0 or less
PAG (E10 ± 74)±E01 (E10 ± 69)IG SW ON10 ± 14
Engine & ECT ECU Terminals
FI±131EFI SYSTEM
± Electronic Control System (Engine & ECT ECU)
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Resistance of ECU Wiring Connectors
TerminalsConditionSTD voltage (V)
#10 (E10 ± 20)
#20 (E10 ± 19)
#30 (E10 ± 18)+ B (E9 ± 31)13 2 14 2#40 (E10 ± 17)±+ B1 (E9 ± 32) ±13.2 ± 14.2
#50 (E10 ± 16)
#60 (E10 ± 15)
ISC1 (E10 ± 35)
ISC2 (E10 ± 34)+ B (E9 ± 31)10 30ISC3 (E10 ± 33)±
+ B1 (E9 ± 32) ±10 ± 30
ISC4 (E10 ± 32)
ACIS (E10 39)+ B (E9 ± 31)38 5 44 5ACIS (E10 ± 39)±
+ B1 (E9 ± 32) ±38.5 ± 44.5
HT (E10 71)+ B (E9 ± 31)51 63HT (E10 ± 71)±
+ B1 (E9 ± 32) ±5.1 ± 6.3
EVAP (E10 74)+ B (E9 ± 31)30 34EVAP (E10 ± 74)±
+ B1 (E9 ± 32) ±30 ± 34
ERG (E10 75)+ B (E9 ± 31)33 39ERG (E10 ± 75)±
+ B1 (E9 ± 32) ±33 ± 39
IDL1 (E10 ± 64)E2 (E10 65)Throttle valve openInfinity
IDL2 (E10 ± 63)± E2 ± (E10 ± 65)Throttle valve fully closed2,300 or less
VTA1 (E10 ± 43)E2 (E10 65)Throttle valve open3,300 ± 10,000
VTA2 (E10 ± 42)± E2 ± (E10 ± 65)Throttle valve fully closed200 ± 800
VC (E10 ± 41)±E2 ± (E10 ± 65)±4,000 ± 9,000
THA (E10 ± 45)±E2 ± (E10 ± 65)Intake air temp. 20
°C (68 °F)2,000 ± 3,000
THW (E10 ± 44)±E2 ± (E10 ± 65)Coolant temp. 80 °C (176 °F)200 ± 400
THG (E10 ± 46)±E2 ± (E10 ± 65)EGR gas temp. 50 °C (112 °F)69,400 ± 88,500
G1 (E10 ± 26)G (E10 7)Camposition sensor 10 + 40°C (14 104°F)125 190G2 (E10 ± 25)±G (E10 ± 7)Cam position sensor ± 10 ± + 40°C (14 ± 104°F)125 ± 190
NE (E10 ± 27)±G (E10 ± 7)Cam position sensor ± 10 ± + 40 °C (14 ± 104 °F)155 ± 240
Engine & ECT ECU Terminals
FI±134EFI SYSTEM ± Electronic Control System (Engine & ECT ECU)
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