wheel LINCOLN AVIATOR 2003 Service Manual

1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will dropslowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lampare within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Maintenance and Specifications
265

Traction AA A B C
The traction grades, from highest to lowest are AA, A, B, and C. The
grades represent the tire’s ability to stop on wet pavement as measured
under controlled conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor traction
performance.
The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not include
acceleration, cornering, hydroplaning or peak traction characteristics.
Temperature A B C
The temperature grades are A (the highest), B and C, representing the
tire’s resistance to the generation of heat and its ability to dissipate heat
when tested under controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the material of the tire
to degenerate and reduce tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a level of performance
which all passenger car tires must meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by
law.
The temperature grade for this tire is established for a tire that
is properly inflated and not overloaded. Excessive speed,
underinflation, or excessive loading, either separately or in
combination, can cause heat buildupand possible tire failure.
SERVICING YOUR TIRES
Checking the tire pressure
•Use an accurate tire pressure gauge.
•Check the tire pressure when tires arecold,after the vehicle has
been parked for at least 3 hours or has been driven less than 5 km (3
miles). As you drive, the temperature in the tire warms up, increasing
the tire pressure.
•Adjust tire pressure to recommended specifications found on the
Certification Label. Tire pressure information can also be found on the
Tire Information label located on the inside of the fuel filler door.
•Check tires for proper air pressure monthly. Check spare tire for
proper air pressure every six months.
Maintenance and Specifications
267

When replacing full size tires, never mix radial bias-belted, or
bias-type tires. Use only the tire sizes that are listed on the
Certification Label. Make sure that all tires are the same size, speed
rating, and load-carrying capacity. Use only the tire combinations
recommended on the label. If you do not follow these precautions,
your vehicle handling may be affected which can lead to loss of vehicle
control, vehicle rollover and/or personal injury.
Make sure that all replacement tires are of the same size, type,
speed rating, load-carrying capacity and tread design (e.g., “All
Terrain”, “Touring”, etc.), as originally offered by Ford.
Do not replace your tires with “high performance” tires or larger
size tires.
Failure to follow these precautions may adversely affect the
handling of the vehicle, and increase the risk of loss of vehicle
control, vehicle rollover and/or personal injury.
Tires that are larger or smaller than your vehicle’s original tires may also
affect the accuracy of your speedometer.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains.
Follow these guidelines when using snow tires and chains:
•Use only cable type chains or chains offered by Ford as an accessory
or equivalent. Other conventional link type chains may contact and
cause damage to the vehicle’s wheel house and/or body.
•Do not install chains on the front wheels. Chains on the front wheels
may interfere with suspension components.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
Maintenance and Specifications
269

ENGINE DATA
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4909 (193.3)
(2) Vehicle width (body) 1877 (73.9)
(3) Vehicle width (including
mirrors)2132 (83.9)
(4) Maximum height* 1813.5 (71.4)
(5) Wheelbase 2889 (113.7)
(6) Track width, front 1547 (60.9)
(6) Track width, rear 1554 (61.2)
* P245 tire with roof rack
5
1
Maintenance and Specifications
275

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000 miles)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
Vehicle Security
Styled wheel locks
Vehicle security systems
Underbody security lighting
Comfort and convenience
Cargo net
Cargo organizer
Cargo shade
Cargo tray
Center console
Engine block heater
Home link
Keyless entry
Navigation system
Accessories
278

A
ABS (see Brakes) .....................168
Accessory delay ..........................73
Air bag supplemental
restraint system ........143–144, 147
and child safety seats ............145
description ......................144, 147
disposal ....................................151
driver air bag ..................146, 148
indicator light ...................12, 150
operation .........................146, 148
passenger air bag ...........146, 148
side air bag ..............................147
Air cleaner filter .......................270
Air conditioning ..........................41
auxiliary heater and air
conditioner ................................47
All Wheel Drive (AWD),
driving off road .........................181
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................251
Anti-lock brake system
(see Brakes) ......................168–169
Anti-theft system ......................117
arming the system ..................117
disarming a triggered
system .....................................118
Audio system (see Radio) ...18, 27
Automatic transmission
driving an automatic
overdrive .................................176
fluid, adding ............................265
fluid, checking ........................265
fluid, refill capacities ..............270
fluid, specification ..................275
Auxiliary power point .................69Axle
lubricant
specifications ..................273, 275
refill capacities ........................270
B
Battery .......................................249
acid, treating emergencies .....249
charging system warning
light ............................................12
jumping a disabled battery ....219
maintenance-free ....................249
replacement, specifications ...270
servicing ..................................249
BeltMinder .................................139
Brakes ........................................167
anti-lock ...........................168–169
anti-lock brake system
(ABS) warning light .........12, 169
brake warning light ..................11
fluid, checking and adding ....265
fluid, refill capacities ..............270
fluid, specifications .........273, 275
lubricant
specifications ..................273, 275
parking ....................................169
shift interlock ..........................174
Bulbs ............................................56
C
Calculating load ........................193
Capacities for refilling fluids ....270
Cargo cover ...............................102
CD-single premium .....................18
Cell phone use ............................98
Certification Label ....................276
Changing a tire .........................211
Index
281

Child safety restraints ..............151
child safety belts ....................151
Child safety seats ......................154
attaching with tether straps ..159
in front seat ............................156
in rear seat ..............................156
Cleaning your vehicle
engine compartment ..............237
instrument panel ....................239
interior .............................239–240
interior trim ............................240
plastic parts ............................238
washing ....................................236
waxing .....................................236
wheels ......................................237
wiper blades ............................238
Clock ................................27, 38, 69
Compass, electronic
set zone adjustment .................87
Console ........................................99
overhead ..............................67–68
rear ............................................99
Controls
power seat ...............................123
steering column ........................80
Coolant
checking and adding ..............251
coolant temperature light ........13
refill capacities ................253, 270
specifications ..................273, 275
Cruise control
(see Speed control) ....................76
Customer Assistance ................200
Ford accessories for
your vehicle ....................241, 278
Ford Extended Service
Plan ..........................................228
Getting assistance outside
the U.S. and Canada ..............232Getting roadside assistance ...200
Getting the service
you need .................................226
Ordering additional
owner’s literature ...................233
The Dispute Settlement
Board .......................................229
Utilizing the Mediation/
Arbitration Program ...............232
D
Daytime running lamps
(see Lamps) ................................52
Defrost
rear window ..............................49
Dipstick
automatic transmission
fluid ..........................................265
engine oil .................................245
Doors
door ajar warning .....................14
lubricant specifications ..........273
Driving under special
conditions ..........................184, 187
sand .........................................186
snow and ice ...........................188
through water .................186, 190
Dual automatic temperature
control (DATC) ...........................41
E
Electronic message center .........86
Emergencies, roadside
jump-starting ..........................219
Emission control system ..........263
Engine ........................................275
check engine/service engine
soon light ..................................10
Index
282

cleaning ...................................237
coolant .....................................251
fail-safe coolant ......................254
idle speed control ...................249
lubrication
specifications ..................273, 275
refill capacities ........................270
service points ..........................244
starting after a collision .........201
Engine block heater .................167
Engine oil ..................................245
change oil soon warning,
message center .......................245
checking and adding ..............245
dipstick ....................................245
filter, specifications ........248, 270
recommendations ...................248
refill capacities ........................270
specifications ..................273, 275
Exhaust fumes ..........................167
F
Fail safe cooling ........................254
Floor mats ...................................99
Fluid capacities .........................270
Foglamps .....................................50
Four-Wheel Drive vehicles
driving off road .......................183
indicator light ...........................14
preparing to drive your
vehicle .....................................173
Fuel ............................................255
calculating fuel
economy ............................88, 260
cap...........................................257
capacity ...................................270
choosing the right fuel ...........258
comparisons with EPA fuel
economy estimates .................262detergent in fuel .....................259
filling your vehicle
with fuel ..................255, 257, 260
filter, specifications ........259, 270
fuel pump shut-off switch .....201
gauge .........................................16
improving fuel economy ........260
octane rating ...................258, 275
quality ......................................258
running out of fuel .................259
safety information relating
to automotive fuels ................255
Fuses ..................................202–203
G
Garage door opener ....................82
Gas cap(see Fuel cap) ............257
Gas mileage
(see Fuel economy) .................260
Gauges .........................................15
engine coolant temperature
gauge .........................................15
fuel gauge ..................................16
odometer ...................................16
speedometer .............................16
tachometer ................................17
tripodometer ............................17
GAWR (Gross Axle
Weight Rating) ..........................191
calculating ...............................193
definition .................................191
driving with a heavy load ......191
location ....................................191
GVWR (Gross Vehicle
Weight Rating) ..........................191
calculating .......................191, 193
definition .................................191
driving with a heavy load ......191
location ....................................191
Index
283

replacing the batteries ...........106
Roadside assistance ..................200
Roof rack ...................................101
S
Safety belts (see Safety
restraints) ............14, 133–136, 138
Safety Canopy ...........................148
Safety defects, reporting ..........235
Safety restraints ................133–138
belt minder .............................139
cleaning the safety belts ........143
extension assembly ................142
for adults .........................134–136
for children .............................151
warning light and
chime ...........................12, 14, 138
Safety seats for children ..........154
Seat belts (see
Safety restraints) ......................133
Seats ..........................................121
child safety seats ....................154
climate control ........................125
easy access/easyout feature ..124
memory seat ...................105, 124
SecuriLock passive
anti-theft system ...............114–116
Servicing your vehicle ..............242
Snowplowing .................................7
Spark plugs,
specifications .....................270, 275
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................273, 275Speed control ..............................76
Speedometer ...............................16
Starting your vehicle ........164–166
jumpstarting ..........................219
Steering wheel
controls ................................76, 80
T
Tachometer .................................17
Tires ...........................211, 266–267
changing ..........................211, 215
checking the pressure ............267
replacing ..........................215, 268
rotating ....................................268
snow tires and chains ............269
spare tire .........................212–214
tire grades ...............................267
treadwear ................................266
Towing .......................................193
recreational towing .................199
trailer towing ..........................193
wrecker ....................................224
Traction control ........................170
active light ................................13
Transmission .............................174
fluid, checking and adding
(automatic) .............................265
fluid, refill capacities ..............270
lubricant specifications ..273, 275
Tripodometer .............................17
Trunk .........................................105
Turn signal ............................13, 55
V
Vehicle dimensions ...................275
Index
286