maintenance LINCOLN AVIATOR 2003 Workshop Manual

•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stopand re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
•Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFTPARTNUMBERS
Component 4.6L DOHC V8 engine
Engine air filter element FA-1695
Fuel filter FG-1068
Battery BXT-65-650
Oil filter FL-820-S
PCV valve EV-261
Spark plugs* AWSF-32EM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to max line
on reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil4.6L 5.7L
(6.0 quarts)
Maintenance and Specifications
270

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAutomatic
transmissions
only.10.4L
(11.4 quarts)2
Transfer case Motorcraft
MERCONAT FAWD 1.25L
(1.3 quarts)
4WD 1.4L
(1.5 quarts)
Engine coolant
3Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.6L 19.0L
(20.1 quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4/AWD
vehicles1.3L
(1.4 quarts)
Rear axle
lubricant
4Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L
(3.5 pints)
Maintenance and Specifications
271

Fluid Ford Part
NameApplication Capacity
Windshield
washer fluidMotorcraft
Ultra-Clear
Windshield
Washer
ConcentrateAll 4.0L
(4.2 quarts)
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4All rear axles are filled with Motorcraft SAE 75W-140 High Performance
Synthetic Rear Axle Lubricant, part number XY—75W140–QL or
equivalent meeting Ford Specification WSL-M2C192–A.
Maintenance and Specifications
272

LUBRICANTSPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Brake fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsMotorcraft
Premium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor OilXO -5W20-QSPWSS-M2C153-H
with API
Certification
Mark
Maintenance and Specifications
273

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Automatic
transmission
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Rear axles75W-140 High
performance
synthetic rear
axle lubricantXY-75W140–QL WSL-M2C192–A
Front axle
(AWD)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(AWD)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
SlipShaftMotorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC—18–A ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
274

ENGINE DATA
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4909 (193.3)
(2) Vehicle width (body) 1877 (73.9)
(3) Vehicle width (including
mirrors)2132 (83.9)
(4) Maximum height* 1813.5 (71.4)
(5) Wheelbase 2889 (113.7)
(6) Track width, front 1547 (60.9)
(6) Track width, rear 1554 (61.2)
* P245 tire with roof rack
5
1
Maintenance and Specifications
275

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
2
6
3
4
Maintenance and Specifications
276

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
277

A
ABS (see Brakes) .....................168
Accessory delay ..........................73
Air bag supplemental
restraint system ........143–144, 147
and child safety seats ............145
description ......................144, 147
disposal ....................................151
driver air bag ..................146, 148
indicator light ...................12, 150
operation .........................146, 148
passenger air bag ...........146, 148
side air bag ..............................147
Air cleaner filter .......................270
Air conditioning ..........................41
auxiliary heater and air
conditioner ................................47
All Wheel Drive (AWD),
driving off road .........................181
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................251
Anti-lock brake system
(see Brakes) ......................168–169
Anti-theft system ......................117
arming the system ..................117
disarming a triggered
system .....................................118
Audio system (see Radio) ...18, 27
Automatic transmission
driving an automatic
overdrive .................................176
fluid, adding ............................265
fluid, checking ........................265
fluid, refill capacities ..............270
fluid, specification ..................275
Auxiliary power point .................69Axle
lubricant
specifications ..................273, 275
refill capacities ........................270
B
Battery .......................................249
acid, treating emergencies .....249
charging system warning
light ............................................12
jumping a disabled battery ....219
maintenance-free ....................249
replacement, specifications ...270
servicing ..................................249
BeltMinder .................................139
Brakes ........................................167
anti-lock ...........................168–169
anti-lock brake system
(ABS) warning light .........12, 169
brake warning light ..................11
fluid, checking and adding ....265
fluid, refill capacities ..............270
fluid, specifications .........273, 275
lubricant
specifications ..................273, 275
parking ....................................169
shift interlock ..........................174
Bulbs ............................................56
C
Calculating load ........................193
Capacities for refilling fluids ....270
Cargo cover ...............................102
CD-single premium .....................18
Cell phone use ............................98
Certification Label ....................276
Changing a tire .........................211
Index
281

H
Hazard flashers .........................201
Head restraints .........................121
Headlamps ...................................50
aiming ........................................53
autolampsystem .......................50
bulb specifications ....................56
daytime running lights .............52
high beam ...........................14, 52
replacing bulbs .........................58
turning on and off ....................50
warning chime ..........................14
Heating
heating and air conditioning
system .......................................41
HomeLink universal
transceiver (see Garage door
opener) ............................82, 84–85
I
Ignition ...............................164, 275
Infant seats
(see Safety seats) .....................154
Inspection/maintenance (I/M)
testing ........................................264
Instrument panel
cleaning ...................................239
cluster ........................................10
lighting uppanel and interior .53
J
Jack ....................................211, 213
positioning .......................211, 215
storage .............................211, 213
Jump-starting your vehicle ......219K
Keyless entry system
locking and unlocking doors ..113
programming entry code .......111
Keys ...................................114–116
key in ignition chime ...............14
positions of the ignition .........164
L
Lamps
autolampsystem .......................50
bulb replacement
specifications chart ..................56
cargo lamps ...............................53
daytime running light ...............52
fog lamps ...................................50
headlamps .................................50
instrument panel, dimming .....53
interior lamps .....................55, 57
replacing bulbs .......56, 58, 60–63
Lane change indicator
(see Turn signal) ........................55
Liftgate ..............................100, 105
Lights, warning and indicator ....10
AdvanceTrac .............................13
air bag ........................................12
anti-lock brakes (ABS) ....12, 169
brake ..........................................11
charging system ........................12
cruise indicator .........................13
high beam .................................14
low coolant ................................13
oil pressure ...............................13
overdrive off ..............................14
safety belt .................................12
service engine soon ..................10
speed control ............................80
turn signal indicator .................13
Load limits .................................191
Index
284