fuel cap LINCOLN AVIATOR 2003 Owners Manual

Maintenance and Specifications 242
Hood 243
Engine compartment 244
Engine oil 245
Battery 249
Fuel information 255
Part numbers 270
Refill capacities 270
Lubricant specifications 273
Accessories 278
Index 281
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Copyright © 2002 Ford Motor Company
Table of Contents
3

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
Introduction
9

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works.If any light remains on after starting the vehicle, have
the respective system inspected immediately.
Service engine soon
The
light illuminates briefly to
ensure the system is functional. If it
comes on after the engine is started,
one of the engine’s emission control
systems may be malfunctioning. The light may illuminate without a
driveability concern being noted. The vehicle will usually be drivable and
will not require towing.
Light remains on:
Temporary malfunctions may cause your
light to illuminate.
Examples are:
1. The vehicle has run out of fuel.
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the fuel cap. After three driving cycles
without these or any other temporary malfunctions present, the
light should turn off. (A driving cycle consists of a cold engine startup
followed by mixed city/highway driving.) No additional vehicle service is
required.
Instrument Cluster
10

Fuel gauge
Displays approximately how much
fuel is in the fuel tank. The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
When refueling the vehicle from
empty indication, the amount of fuel
that can be added will be less than
the advertised capacity due to the
reserve fuel.
If the key is left in the ON position during fueling, a minimum of 22.2 L
(six gallons) must be added to the fuel tank in order for the gauge to
instantaneously update. If less than six gallons is added, the gauge will
take between five to twenty minutes to update.
Speedometer
Indicates the current vehicle speed.
Odometer
Registers the total kilometers
(miles) of the vehicle.
Instrument Cluster
16

Warning display Status
Low washer fluid level Warning returns after the ignition key
is turned from OFF to ON.
Check AdvTrac (if equipped)
Check AWD (vehicles equipped
with AdvanceTraconly)
AWD Disabled (vehicles
equipped with AdvanceTrac
only)
Check fuel cap
Oil change required
CHECK PARK ASSIST.Displayed when the transmission is in R
(Reverse) and the park assist does not operate properly. See your dealer
as soon as possible.
ADVTRAC ON (if equipped).Displayed when the AdvanceTrac is ON.
ADVTRAC OFF (if equipped).Displayed when the AdvanceTrac is
OFF.
TEMPORARY AWD LOCKED (vehicles equipped with
AdvanceTraconly).Displayed when the AWD system is updating its
status of being locked.
AWD LOCK OFF and AWD AUTO ON (vehicles equipped with
AdvanceTraconly).Displayed when the AWD is system is completely
cooled down from being overheated.
DOOR AJAR LIFTGATE AJAR.Displayed when a door or liftgate is
not completely closed.
CHECK ENGINE TEMPERATURE.Displayed when the engine
coolant is overheating. Stopthe vehicle as soon as safely possible, turn
off the engine and let it cool. Check the coolant and coolant level. Refer
toEngine coolantin theMaintenance and specificationschapter. If
the warning stays on or continues to come on, contact your dealer as
soon as safely possible.
REDUCED ENGINE POWER.Displayed when the engine is
overheating. Stopthe vehicle as soon as safely possible, turn off the
engine. If the warning stays on or continues to come on, contact your
dealer as soon as safely possible.
STOP ENGINE SAFELY.Displayed when the engine is overheating.
Stopthe vehicle as soon as safely possible, turn off the engine. If the
warning stays on or continues to come on, contact your dealer as soon as
safely possible.
Driver Controls
94

message center the AdvanceTracsystem will be partially operable. If
this warning stays on while the engine is running, contact your dealer as
soon as possible. For further information, refer toAdvanceTrac
stability enhancement systemin theDrivingchapter.
AWD DISABLED (vehicles equipped with AdvanceTraconly).
Displayed for 4 seconds then SEE OWNER’S MANUAL will display
indicating that the AWD system is not operating properly. For further
information, refer toDisabling AWDin theDrivingchapter. See your
dealer as soon as possible
CHECK AWD (vehicles equipped with AdvanceTraconly).
Displayed when the AWD is system is not operating properly. If the
warning stays on or continues to come on, contact your dealer
immediately.
CHECK FUEL CAP.Displayed when the fuel filler cap is not properly
installed. Check the fuel filler cap for proper installation. Refer toFuel
filler capin theMaintenance and specificationschapter.
CHANGE OIL SOON/OIL CHANGE REQUIRED.Displayed when the
engine oil life remaining is 5 percent or less. When oil life left is between
5% and 0%, the CHANGE OIL SOON message will be displayed. When oil
life left reaches 0%, the OIL CHANGE REQUIRED message will be
displayed.
An oil change is required whenever indicated by the message center and
according to the recommended maintenance schedule. USE ONLY
RECOMMENDED ENGINE OILS.
To reset the oil monitoring system to 100% after each oil change
[approximately 8,000 km (5,000 miles) or 180 days] perform the
following:
1. Select this function from the
SETUP control for current display
mode.
2. Press and release the RESET
control to display “HOLD RESET
TO CONFIRM”.
Driver Controls
96

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keepbatteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift lever in P (Park), turn off all accessories and start
the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
Maintenance and Specifications
250

When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir capwhile the engine is
running or hot.
5. Restart the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
WHATYOU SHOULD KNOW ABOUTAUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel capto disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Maintenance and Specifications
255

The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-upwhen filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keepthe fuel pumpnozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler caphas an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler capcounterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler capclockwise 1/8 of a turn until it stops.
“CHECK/TIGHTEN FUEL CAP” will display in the message center when
the fuel filler cap is not properly installed. Proper fuel filler cap
installation is checked automatically as the vehicle is driven, but not until
after some fuel is used (fuel gauge drops below full). Once the fuel filler
cap is properly secured, “CHECK/TIGHTEN FUEL CAP” will turn off
after a short period of driving.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
Maintenance and Specifications
257

The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel capto disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
“Premium” unleaded gasoline with
an (R+M)/2 octane rating of 91 or
higher for optimum performance.
The use of gasolines with lower
octane ratings may degrade performance. The use of gasolines labeled as
“Premium” in high altitude areas that are sold with octane ratings of less
than 91 is not recommended.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of gasoline. If the
problems persist, see your dealer or a qualified service technician.
91(R+M)/2 METHOD
Maintenance and Specifications
258